The purpose of an industrial vibrator is about as straightforward as anything could be. Quite simply, it shakes things around to get them moving when they’re stuck or blocked.
Here’s a more comprehensive definition: industrial vibrators help materials flow through bins, hoppers, silos, drums, conveyors, funnels, chutes, and bags. They’re also used to prepare concrete.
And we haven’t even scratched the surface. Industrial vibrating equipment has many different uses, some of which might surprise you. We’ll discuss a few of these in the following paragraphs.
Industrial Vibrators
All industrial vibrators use vibration to separate granular or powdery substances or small parts. Then, they can move, flow, or settle unimpeded by friction or blockages.
This technology is especially important for handling large quantities or a large volume of material at a time. What follows are some examples of where and how industrial vibrators are used.
Mixing and Compacting Concrete
Not allowing concrete to consolidate correctly can lead to product defects, compromise their strength, and create surface flaws.
Therefore, concrete vibrators are enlisted to consolidate freshly poured concrete and release trapped air and excess water, thus allowing the concrete to settle and solidify in the formwork (mold).
Hopper Vibrators, Silo Vibrators, and Vibrators in Train Cars
These are short- or long-term storage containers for grain or other material comprised of loose particles. The materials need to be funneled into other containers when ready for use, but they might have settled or clumped.
Vibrators loosen the material so it can flow into the new containers for further transport, feeding animals, bagging to sell, and so on.
Vibratory Feeders for Sorting
These are vibrating bowls with sorting screens to separate mixed batches of small components–such as bolts or screws. Once sorted, the items are put on a conveyor to be counted and packaged.
These are also used for processing different sizes of rocks and minerals.
Truck Vibrators Spread Road Salt, Fertilizer, etc.
These materials, which are dumped or spread in large quantities by trucks, are prone to clumping and sticking to the inside of the truck. Having a vibrator in place prevents workers from losing work time. It also removes the need to remove the material manually.
Industrial Vibrators in Shipping
Many businesses ship materials like:
- Unprocessed and non-packaged food
- Pharmaceuticals
- Chemicals
- And similar materials
These also benefit from vibrators since they condense the material for vacuum packing and other modes of packaging.
A Sweet Conclusion
Would you believe that industrial vibrators play an important role in manufacturing chocolate? They’re used to maximize purity. After pouring the chocolate into molds, industrial vibrators bring any bubbles to the surface.
The vibrating motion also loosens cooled chocolates from their molds for removal without manual labor.
When you need an industrial vibrator or any similar or related equipment for your business, let us know. We just might have what you need!