3 Main Benefits Of Molded Friction Material

You’re trying to decide what type of parts you need for your industrial brake system. You have specific needs and want to make sure you’re getting the highest quality for your dollar.

If you’re ready for an upgrade, you need to check out molded friction material for your brake system parts. Keep reading to learn about friction material and the top 3 benefits of choosing molded friction material for your industrial applications. 

What Is Friction Material?

Friction material is what it sounds like; a material used in any application where the inherent friction of the material is used for a specific purpose.

One area that friction material is used is in the making of brake pads. The brakes pads exhibit inherent friction that slows or stops the vehicle when the brakes are applied. 

Types of Friction Material

Common examples of friction material include woven, molded, carbon, Kevlar, sintered metal, and ceramic. 

Friction materials are most typically characterized by the type of binder used in the production of the material. Some common types of binders are phenolic resins, metal sintered materials, carbon-ceramic materials, and carbon-carbon materials.

Applications of Friction Material

Depending on the variety of friction material, the friction coefficient will be different. The friction coefficient helps you determine which type of friction material is right for your application.  

Some standard options are organic or carbon-ceramic materials for automotive applications, metal sintered materials for railways and carbon-carbon materials for aircraft.  Molded materials are the top choice for heavy-duty industrial brake and clutch systems. 

3 Benefits of Molded Friction Material

Molded friction material is a popular choice for heavy-duty brake and clutch systems. Here are three reasons why you’ll want to opt for a molded friction material:

1. Wide Range of Friction Levels

Because molded friction material can come from a wide variety of methods – compression-molded, injection-molded, woven-molded hybrids, flexible-molded, etc. – you can achieve a wide range of friction coefficients from molded friction materials. 

This means that molded friction materials have a more extensive range of application options and can be specialized for exactly your application needs. 

2. Low Wear and Low Abrasion

Molded friction material does not abrade the mating material. This means that while you’ll get the friction you need to stop the vehicle, you won’t be unnecessarily wearing out the rotors with a highly abrasive brake pad. 

The molded friction material does not wear out quickly, so you’ll get the lifetime quality you paid for. 

3. Smooth and Consistent Friction

Molded friction material provides a smooth and consistent braking process. You won’t feel any jerking or grabbing in the brakes. The material is designed with even friction across the surface. 

Call Us Today for Custom Parts 

Now that you understand what molded friction material is and what the benefits of it are, you’re probably considering molded friction material for your next parts update.

When you’re ready to order your custom molded friction material, contact the professionals at Kor-Pak to get started.  

Posted in Industrial Equipment.