5 Tips for Buying Industrial Disc Brakes

Small business owners understand the importance of having the right equipment for the job and the right parts for their equipment. 

Industrial disc brakes are a crucial component in many heavy-duty applications. They provide reliable and consistent stopping power, essential for ensuring the safety of workers and equipment. 

When buying industrial disc brakes, there are several factors to consider to ensure you get the right product for your needs. Here we will discuss the essential tips for buying industrial disc brakes. Keep reading to learn more.

1. Consider the Application

When choosing disc brakes for industrial applications, it is important to think about how they will be used. When will this brake be used, and on what kind of equipment? What is the force required to halt the load? How fast can this machinery go?

These are all critical factors to consider when choosing an industrial disc brake.

For example, a disc brake designed for use on a crane will have different requirements than one intended for use on a conveyor belt. The size and type of brake needed will depend greatly on the mass and velocity of the load being slowed.

2. Determine the Brake Type

Once you have considered the application, the next step is determining the type of brake required. There are several different types of industrial disc brakes, including:

  • Hydraulic disc brakes
  • Pneumatic disc brakes
  • Electric disc brakes

Hydraulic disc brakes are often used in heavy-duty applications requiring high stopping power.

Pneumatic disc brakes are commonly used in industrial applications where compressed air is readily available.

Electric disc brakes are often used in applications where precise control is required.

3. Consider the Brake Material

The material used by disc brake manufacturers is an essential consideration when buying industrial disc brakes. The most common materials used are cast iron, carbon, and ceramic. Each material has its own advantages and disadvantages.

Cast iron is the most common material used for industrial disc brakes. It is durable and provides good stopping power.

Carbon brakes are lightweight and have excellent heat dissipation properties, making them ideal for high-speed applications.

Ceramic brakes are the most durable and can withstand extreme temperatures, making them ideal for heavy-duty applications.

4. Check the Brake Size

The size of the brake is another critical factor to consider. The size of the brake required will depend on the weight and speed of the load being stopped. A larger brake will provide more stopping power but also be heavier and more expensive.

When choosing the size of the brake, it is essential to consider the mounting requirements. The brake must be securely mounted to the equipment to ensure it operates safely and effectively.

5. Look for a Reliable Supplier

When buying industrial disc brakes, it is crucial to choose a reliable supplier. Look for a disc brake manufacturer with a proven track record of providing high-quality brakes. In addition, a reliable supplier will be able to give you expert advice on the best brake for your application.

A Guide to Buying Industrial Disc Brakes

Keeping your equipment running means having the best parts. Fortunately, this guide to buying disc brakes will help reduce disruptions to your operation.

Please contact us today to request a quote. 

How to Find Brake Services for Industrial Braking Systems

The industrial brake market is expected to nearly top 2 billion by 2030.

Finding brake services for industrial braking systems can be a crucial task to ensure the safety and reliability of your industrial equipment.

Here are some steps to help you find the right brake services.

Identify Your Industrial Braking System’s Specific Needs

Determine the type of brake system your equipment has, including its application, brake type, and size. This information will help you find a service provider specializing in your system.

Different types of machinery and equipment require other braking systems. For example, port crane brakes may use caliper brakes, disc brakes, and/or drum brakes,

Research Industrial Potential Brake Service Providers

Look for brake service providers with experience and expertise in servicing industrial braking systems. Check online reviews and ratings and see if they’re members of industry associations. You can also ask for referrals from other industrial equipment owners or manufacturers.

Check the service provider’s qualifications and certifications: Ensure that the service provider you choose is certified to work on your specific type of brake system. 

Evaluate Their Service Capabilities

Check whether the brake service provider offers on-site or in-shop service, emergency services, and maintenance contracts.

Ensure they have the necessary equipment and resources to complete repairs, replacements, and maintenance efficiently and quickly.

Think About the Services You Need

There are different types of brake services, so you’ll need to find the right provider.

You might be looking specifically for inspection services. Regular inspections are essential for identifying any potential problems with brakes. These include worn brake pads, leaking hydraulic lines, or damaged brake drums.

Or, you might be looking for upgrades. For example, as technology advances, upgrading or retrofitting existing brakes may be necessary to ensure that they meet current safety and performance standards.

Consider the Cost

Request a quote from the service provider and compare it with other quotes from different providers. Ensure the cost includes all the services and parts needed for the job. You want to avoid ending up with hidden fees and exceeding your budget.

Ask for Warranties and Guarantees

Ask about the service provider’s warranty and guarantees for their work. Ensure that they stand behind their services and are willing to fix any issues arising after the repair or maintenance.

A quality guarantee is one of the top guarantees you should ask for. This guarantee ensures that the industrial brake service provider will use high-quality parts and materials, as well as advanced technology and equipment, to provide reliable and long-lasting brake repair services.

Always ask for an extended warranty. This provides additional coverage beyond the standard warranty, typically for a certain period or a specific number of miles. This can provide added peace of mind for customers who want to ensure their brakes are fully covered in case of unexpected problems.

Find Brake Services for Industrial Braking Systems Today

Following these steps, you can find a reliable and qualified brake service provider to keep your industrial equipment’s braking system in top condition.

Do you need industrial equipment repairs and maintenance? Contact Kor-Pak Corporation today.

What Are the Common Crane Clutch Failure Symptoms?

Did you know there are around 38,000 crane operators in the U.S.? How many of these operators are having clutch issues right now? 

As a crane operator, it’s essential to understand clutch failure symptoms in your machine. Detecting problems early on can prevent costly downtime and other issues.

This article will discuss the common symptoms of crane clutch failure so you know what to look for. Continue reading to recognize any clutch issues fast. 

Decreased Performance

One of the first signs of clutch failure is a decrease in performance. If your crane suddenly starts operating less smoothly or seems to be struggling, it could be a sign that the clutch is starting to wear out.

In many cases, you may notice that the crane cannot lift as much weight as it used to. It could be that it’s taking longer to complete tasks.

Loud Noises

Another common symptom of clutch failure is loud noises from the crane while it’s in operation. For example, if you hear grinding, squealing, or clicking sounds, it’s possible that the clutch is failing.

These noises are typically caused by metal-to-metal contact between the clutch and other parts of the crane. Stop your crane and resolve the problem immediately if this is the case.

Slipping Clutch

If you notice that your crane’s clutch is slipping, this is another sign that it’s starting to fail. When the clutch slips, the gears won’t engage properly, and the crane won’t be able to complete its tasks effectively.

Slipping clutch problems can lead to decreased performance. You may also experience longer downtime and higher maintenance costs. Thus, it might be time for a replacement clutch. 

Burning Smells

A burning smell coming from the crane could also indicate clutch failure. If you notice a pungent, acrid odor, it’s possible that the clutch is overheating and starting to wear out.

Overheating can cause significant damage to the clutch. It may also cause damage to other parts of the crane if you don’t address the issue promptly.


Feeling vibrations from the crane while in operation could be a sign of clutch failure. This can be caused by the clutch slipping or by other parts of the crane that are not functioning correctly. 

You’ll often feel the vibrations throughout the crane, which can cause damage to other components over time if you don’t opt for crane repair.

Clutch Failure Symptoms Explained

You now know about some common clutch failure symptoms on cranes. If you experience any of these, the best thing to do is stop your engine and get the vehicle fixed pronto. Otherwise, it might cost you a lot more in the long run in time and money. 

Contact our team today if you want to sort out your crane’s clutch problems.

3 Signs of Worn Brake Calipers

Mechanical failure of machines accounts for approximately 20% of industrial accidents, but they usually result in injuries of a severe or fatal nature. Therefore, keeping these machines in proper working order is essential to ensure the safety of operators and those around them. One of the most critical components of industrial machinery is the brake system. 

In this article, we’ll cover three telltale signs of worn brake calipers and why promptly addressing them is essential. By staying vigilant and addressing these issues early, you can help keep your machinery in proper working order, reduce the risk of accidents, and ensure the safety of those around you.

1) Brake Fade

Brake fade is a common sign of worn brake calipers. It happens when the brakes stop working effectively, even when the brake pedal is pushed down with force. This can be a dangerous situation, primarily when operating heavy machinery.

Brake fade occurs because worn brake calipers can’t hold the brake pads in place properly. As a result, the pads move away from the rotor, reducing the friction between the pads and the rotor — causing the brakes to become less effective.

2) Uneven Pad Wear

When brake calipers are working correctly, both brake pads should wear evenly. If you notice that one pad is wearing faster than the other, it may be a sign that the calipers are malfunctioning.

Worn brake calipers can cause uneven pad wear because they don’t apply equal pressure to both pads. This leads to one pad wearing down faster than the other, causing the brake system to become unbalanced. An unbalanced brake system can cause uneven stopping, reduced braking power, and even damage to other brake parts.

3) Brake Drag

Another sign of worn brake calipers is brake drag. This occurs when the brakes remain partially engaged, even when the brake pedal is released. This can cause the brakes to overheat, reduce fuel efficiency, and cause damage to the brake system over time.

Worn brake calipers can cause brake drag because they can’t release the brake pads from the rotor properly. As a result, the brakes remain partially engaged, even when the brake pedal is released. This leads to excessive wear on the brake pads and can also cause the brakes to overheat.

Learn More About Brake Calipers!

Industrial brakes play a critical role in the safety and efficiency of industrial machinery. Awareness of the signs of worn brake calipers is crucial in keeping your machinery in proper working order and reducing the risk of accidents. In addition, you can ensure your machinery’s brakes function correctly by checking for brake fade, uneven pad wear, and brake drag.

As a distributor for the leading caliper manufacturers, we aim to help keep your industrial machinery running smoothly and safely. Please contact us if you have any questions or concerns about your brake system or accessories. Our team of experts is always here to provide you with the best materials, knowledge, and advice possible.


A Guide to Various Industrial Brakes

According to Transparency Market Research, the industrial brake market size is set to grow to more than $1.72 billion by 2031. It shows there is apparent and onward demand for such brake systems. 

Most industrial applications require brake systems to ensure they run smoothly, safely, and efficiently. This guide provides an overview of the different types of industrial brakes for a selection of applications that rely on the technology. 

Continue reading to learn about different applications for industrial brakes.


Trains require robust braking systems that can handle heavy loads and high speeds. Some brake options for trains include air brakes and mechanical brakes.

Air brakes, operated by compressed air, are the most common type in trains. However, manufacturers may install mechanical brakes as a backup in case of failure. 

Heavy Manufacturing Equipment

Heavy manufacturing equipment may include cranes and hoists. These sorts of equipment require brake systems that can handle the weight of a heavy load. Standard braking systems for heavy manufacturing include hydraulic brakes and electric brakes.

Engineers often prefer hydraulic brakes because they can handle heavy loads effectively. In the event of failure, electric brakes operate through the use of an electric motor and serve as a backup system. These types of brakes provide a secondary source of stopping power.


A conveyor brake system should be designed to address the starting and stopping requirements under various load conditions. Brake options include hydraulic brakes, mechanical brakes, and electric brakes.

Hydraulic brakes are the most widely used option in conveyors. In the event of hydraulic brake failure, mechanical brakes provide backup support using a mechanical linkage. Electric brakes can also act as a backup option in such cases.

Amusement Park Rides

High-speed rides at amusement parks need brakes that can handle sudden stops. Options available include hydraulic brakes, mechanical brakes, and electric brakes.

Engineers often utilize hydraulic brakes as the primary braking system for amusement park rides. Electromagnetic (EM) brakes can serve as the primary or secondary braking system for these rides.

Wind Turbines

A brake system for wind turbines needs to be able to handle high wind speeds. Options include hydraulic brakes, mechanical brakes, and electric brakes. Hydraulic brakes are frequently utilized as the primary choice for wind turbines.

Mechanical brakes can serve as either the primary or secondary braking system. They may be a suitable option in case of hydraulic brake failure. Electric brakes can provide backup support in the event of hydraulic brake malfunction or maintenance.

Types of Brakes Explained for Industrial Uses

We’ve now looked at a few ways engineers utilize different brakes for industry applications. However, we have discussed many applications for the various brake technology options. 

At Kor Pak Corporation, we offer various high-quality industrial brake options. Contact us to learn how we can serve your company with high-performing brake systems. 



Wind Turbine Brake Pads: Things You Should Know

With a yearly growth of 13%, the market for wind turbines is still significant. A wind turbine has many benefits, such as clean energy, lessening our need for fossil fuels, and conserving our water resources.

Good wind turbine brake pads will last many years and require little maintenance.

Here are three essential things to know about wind turbine brake pads.

Our wind turbine brake pads are made from better materials and provide a longer wear life than our competition. So what makes our brake pads different?

Read on to see how Kor-pak’s product stands out in the competition.

1. Longer Wear Life

With our wind turbine pads, you get high-quality products at competitive prices.

Our pads are designed to last long, whether reverse-engineered or developed by the original manufacturer. As a result, the less frequently you have to replace these pads, the more money you will save.

At Kor-Pak Corporation, our wind turbine brake pads have great longevity and don’t wear away as quickly.

2. High-Tech Materials

Our pads are made from cutting-edge materials to ensure the best performance and longevity.

We offer semi-metallic, rigid molded, and sintered friction pads to meet your needs.

3. Less Brake Pad Maintenance Required

Our pads won’t need as much maintenance since they’re made from high-quality materials and have been thoroughly tested for performance.

The more efficiently your brakes work, the less often they need maintenance or replacement. Lower-quality pads may cost less initially but more over the long run. Use our pads to save money in the long run.

4. Excellent Performance

When it comes to braking a wind turbine rotor, it’s as complex as stopping a big truck.

In contrast to trucks, wind turbines function without an operator present. Therefore, they need to maintain a high level of performance over a long period so that they can be operated without intervention.

We test our brakes for optimum performance. With the best materials on the market and the latest technology, we offer reliable pads that will perform unattended for as long as needed. So in harsh climates or extreme weather conditions, our brakes won’t let you down.

Our brake pads stand out from the competition. They offer a longer wear life, better performance, and less maintenance needed over time. In addition, we sell pads that use cutting-edge materials and technology proven to provide the best braking performance.

Turbine Brake Source

We have it no matter what type of pad you need, whether sintered, semimetallic, organic, or ceramic.

The best turbine brakes are essential for safety, budget, and efficiency. Check out our selection today. Then, Contact us for more information.


3 Important Considerations When Replacing Drum Brakes

Drum brakes are typically replaced every six months. This makes them a low-maintenance, long-lasting product.

When they begin to suffer wear and tear, they become smaller, and new ones are required. But replacing drum brakes should be made easier when needed. Here, we’ll look at three questions to consider when replacing the brakes so that you can ensure they have great longevity.

Read on to learn more.

Is There Movement in the Drums?

When brake drums between the wheel get wedged in the wheel hub, they will stay in place much easier – they fit nicely onto the hub! But as time passes, rust begins to occur, and the brakes become more prominent, taking up more space.

This can cause the brake drums to catch the hub. To detach them and have new ones fitted, you need to remember the following:

  • Loosen the brake adjuster so that more space gets made between the brake drums and shoes
  • Two blots can enforce the drum from the hub, while at times, the brake drum components can become scratched
  • Hammers can cause the drum to blow, so you need to use them with caution

The right drum brakes manufacturers will ensure that they are sturdy, well-fitted, and ready to withstand pressure. That way, their longevity is expanded.

Are You Using the Right Equipment for the Job?

Many different tools are used for changing brake drums throughout the process. These include those involved in loosening and tightening tension springs, retainers or changing the placement of the adjuster. 

Always remember to use the right tools for the work!

Some of the primary and most valuable tools used include:

  • Channel-lock pliers
  • Needle-nose pliers
  • Screwdrivers

They help finish the job quicker and more efficiently when brake you replace drums.

Do You Have the Correct Supplies?

Drum Brakes have spring unlockers that help unloosen the brakes. Cleaners and brushes help remove:

  • Dirt and dust
  • Oil and grease from the back plate
  • The wheel hub for replacement

Other Supplies That Help With Replacement

In addition, the following helps— an anti-seize lubricant used in just a few spots to make rust less likely to occur on the hub.

This makes the drum brakes simpler to remove and the brake shoe components on the back plate. But use only when needed and in small amounts so that fewer impurities remain.

Brake grease gets used to help put the adjuster back in place, reducing any additional dirt or grime.

Replacing Drum Brakes Is Made Easy With Our Solutions Today

When replacing drum brakes, remember the following: take the proper precautions to ensure there’s less movement in the brakes, use specialized tools for the job, and source the right supplies.

It’s time to get on board with one of the best industrial equipment manufacturers. Kor Pak is a drum brakes supplier that can help fulfill all your replacement needs. 

Call us now and we’ll help you sort your drum brake placements.

Drum Brakes vs Disc Brakes: The Major Differences

Manufacturers account for 10.94% of US revenue. Because the manufacturing industry is so important, it’s essential that factories have all the heavy equipment they need to run smoothly.

Determining whether drum brakes vs. disc brakes are the right choice for each piece of machinery is a key step. Read on to learn more about these brake types and their applications.

What Are Drum Brakes?

Drum brakes feature a small round drum. It contains pistons as well as two brake shoes.

The drum rotates next to the wheels on a piece of heavy machinery, and the user can depress it. At this point, pressurized brake fluid enters the drum brake and makes the pistons push hard into the brake shoes.

The brake shoes subsequently push against the drum sides and create friction. The friction ultimately slows and stops the wheel’s spinning.

The Basics of Disc Brakes

Disc brakes also use friction to stop an industry machinery wheel from turning. However, their general makeup is different from that of a drum brake. 

A disc brake contains a brake caliper and two brake pads. It also has a flat metal rotor. This rotor spins simultaneously with the wheel that the brake is attached to.

The person operating the heavy equipment then turns on the brakes. At this point, the caliper squeezes the brake pads tightly onto the rotor. This puts a lot of friction against the rotor, and the wheel stops spinning as a result.

Drum Brakes vs. Disc Brakes: Core Differences

Drum brakes have the main advantage of being less expensive than disc brakes. However, they are not as good at dissipating heat as disc brakes are. They get hotter over time and will fade more quickly than disc brakes will.

Drum brakes are also not ideal for wetter areas. The liquid may pool inside the drum brakes if you are manufacturing in a facility with water or oil nearby. This isn’t dangerous, but it makes the brakes slower, so they perform worse.

Disc brakes have an advantage in both hot and wet conditions and are ideal because they do not lock up as easily. Their straightforward functionality means that they won’t lock up when you brake quickly or heavily. This is something that people who are looking for industrial brakes for heavy industrial equipment should think about.

However, drum brakes are a good choice for some applications. This is because of their larger friction contact area. They can provide more braking force than a disc brake of equal size. 

Drum brakes also generate less heat than disc brakes. If you are worried about a machine overheating, drum brakes may be the right choice.

Get Started With Kor-Pak

Now that you know the differences between drum brakes and disc brakes, it’s time to start. Our experts are dedicated to getting you high-quality industrial equipment that will make your manufacturing facility run more smoothly. Contact us to request a product or service quote or get more information.

3 Things You Should Know About a Crane Braking System

The number of cranes in North America is increasing by almost 5% every two quarters. These have specific demands in how a manufacturer constructs them, from the building method to the braking system. So, what do you need when it comes to the brakes?

Below, we expand on this question and more. By the end of the article, you should know more about crane braking systems and what can influence them. You will also learn about the mandates on their construction from different oversight bodies.

1. OSHA has specific demands

Regarding safety, the Occupational Safety and Health Administration (OSHA) has something to say. For example, their regulations demand that the overhead crane brakes you use be large enough to stop a moving load in a specific time.

More specifically, the regulations state that any brakes must be able to stop the crane trolley within a specific distance. That distance in feet is equal to 10% of the speed in feet per minute when the trolley is at a full load and its top speed.

As such, for example, if your load is moving at 5 feet per second, it needs to stop within 0.5 feet. The crane controls also need to do this when the crane is moving at its greatest possible speed when it is at its maximum listed load.

2. ASME Has Requirements

The American Society of Mechanical Engineers (ASME) also has its demands. They state an industrial braking system must exist, or the crane must have enough friction to stop fast enough. The exact rule they use is that in the case of stopping thrust, the crane trolley must stop within 10% of its speed, much like OSHA requirements.

3. Many Factors May Influence Braking Speed

Many things affect crane braking systems and speed them up or slow them down. When choosing your trolley brakes and the person to operate them, you should bear these in mind. 

These include:

  • A lack of proper methods for working out the speed and position of the crane trolley
  • How distracted the crane operator is
  • A lack of working knowledge of crane operating techniques
  • The state of repair of the brake pads and whether they need replacing
  • The state the crane operators are in at the time of working
  • A lack of traction on the crane trolley due to environmental factors
  • The visibility of the area around the crane trolley and if the operator can see it clearly
  • The make and model of crane brake you intend to use

Make sure you understand how each could impact your ability to know how fast a crane can brake.

Getting a New Crane Braking System

You can come to us to ask if you need more information on industrial braking systems.

Our specialists are ready to discuss your needs with you and find you the perfect crane braking system. So, give us a call today and start the conversation.

5 Things You Should Know About Industrial Brakes

Regular brakes and industrial brakes differ from one another. Here are a few things to know about industrial brakes and their maintenance.

1. There Are Different Types of Brakes

It is essential to have industrial brakes to manage heavy loads. Here are a few examples.

Spring Applied Brakes

Spring-applied brakes are meant to decelerate moving loads and keep other heavy loads still in case the release mechanism stops working. 

These brakes are especially useful for industrial machines and any type of industrial machine that needs an emergency stop.

Fail Safe Brakes

If there is an issue with power loss or something with the drive that goes out, the fail-safe brakes will help. This is especially useful for downhill systems or even conveyor belt systems. 

Hydraulic Release Brakes

This is another type of spring-applied brake that uses hydraulic power. This is useful for holding, stage productions, and emergency stops for industrial vehicles. 

2. How They Work

Even though there are several different types of industrial brakes on the market, most use signed disc designs that use a rotating disc. This disc completes movement that creates friction to stop a vehicle.

These brakes are highly reliable in high-stress situations and can last many hours. First, however, it is vital to ensure they are adequately maintained. 

3. Always Look to Improve Braking Performance

It is essential to pay attention to brake performance when you have industrial brakes. Here are some things to look out for:

  • Increase the disc radius to ensure there is more brake torque and the ability for the brakes to apply the proper pressure
  • Increase the caliper piston area or the size of the pistons to increase pressure on the brakes
  • Increase the line pressure with assisted vacuum parts on the brake or by pushing harder on the brakes
  • Increase the friction between the brake pads and rotors on all wheels 

4. Reduce Brake Fade

You should also reduce brake fade to keep your industrial brakes safe. A few ways to do this are:

  • Adding larger rotors to the vehicle
  • Add vented rotors or a way of venting for your rotors
  • Add slotted and drilled rotors
  • Be sure to look at your brake pad selection properly 

5. Always Choose the Right Company to Help You

To be sure that you are choosing the right company, you want to ensure you are looking for the following. This should always be a part of what you look for in an industrial brake company:

  • Customer service
  • High-quality components
  • Industry experience 

Industrial Braking

Now that you know what to look for with industrial brakes, you can start your search by knowing how to choose the right ones.

If you would like to explore more about industrial brakes more, you can request a quote from us at Kor Pak Corporation! We are happy to help you with all of your braking needs.