Without question, industrial brakes are among the most critical parts that businesses in several different industries rely on. These parts allow industrial machinery to operate safely and effectively and will increase its longevity. 

Globally, the business of industrial brakes is growing at a 4% rate through 2030. This means that companies have plenty of options when shopping for brakes. In addition, buying the right brakes can help a company manage its moveable structures more effectively.

These points will teach you more about industrial brakes and how they can help you with any moveable structures you’re handling. 

Learn How Braking Systems Work

Understanding the ins and outs of industrial braking systems will help a company use them effectively and get the necessary repair and maintenance work. First, learn about the different types of brakes and how they operate. The two main types are drum brakes and disc brakes. 

Drum brakes consist of brake shoes and a drum to create friction and stop force. Disc brakes work by using a rotor to slow down movement. The type of braking system that a company needs will depend on the applications they specialize in. Drum brakes are the best option for equipment requiring less torque and limited space. Disc brakes are the superior option when speed and torque are the priority. 

Studying the inner workings of these brakes will help when it’s time to make a purchase. 

Using Brakes for Moveable Structures

Next, a company should consider the types of moveable structures in place. Finally, consider investing in the brakes best suited for your situation. For instance, if you are handling a bridge or other system, thrusters and magnetic drums are popular options. 

Providers specializing in brakes can also create a custom brake package suited for a specific structure. This is the best-case scenario and will offer the highest level of performance while decreasing risk and making the system safer. 

Shop for the Right Braking System

It’s always best to shop with the right company. They should have experience with industrial brakes of all kinds and have an inventory full of options. In addition, companies should book a consultation if they’re looking for custom braking solutions. Longevity is crucial, so it’s also essential to determine how long the brakes should last and purchase a warranty. 

Buy a maintenance plan at the time of purchase so that the program can handle the repair of worn calipers, old brake pads, broken rotors, or any other issues. This protects the investment while ensuring the industrial brakes are always safe and cared for. 

Buy the Equipment That You Need

The tips in this article will help you when you’re looking for the equipment you need to handle your moveable structures. The next step is to find the help of a company that offers customizable braking solutions. 

To learn more about how Kor-Pak can help, contact us on our website or call (866)923-7436 for more information. 

Small business owners understand the importance of having the right equipment for the job and the right parts for their equipment. 

Industrial disc brakes are a crucial component in many heavy-duty applications. They provide reliable and consistent stopping power, essential for ensuring the safety of workers and equipment. 

When buying industrial disc brakes, there are several factors to consider to ensure you get the right product for your needs. Here we will discuss the essential tips for buying industrial disc brakes. Keep reading to learn more.

1. Consider the Application

When choosing disc brakes for industrial applications, it is important to think about how they will be used. When will this brake be used, and on what kind of equipment? What is the force required to halt the load? How fast can this machinery go?

These are all critical factors to consider when choosing an industrial disc brake.

For example, a disc brake designed for use on a crane will have different requirements than one intended for use on a conveyor belt. The size and type of brake needed will depend greatly on the mass and velocity of the load being slowed.

2. Determine the Brake Type

Once you have considered the application, the next step is determining the type of brake required. There are several different types of industrial disc brakes, including:

• Hydraulic disc brakes
• Pneumatic disc brakes
• Electric disc brakes

Hydraulic disc brakes are often used in heavy-duty applications requiring high stopping power.

Pneumatic disc brakes are commonly used in industrial applications where compressed air is readily available.

Electric disc brakes are often used in applications where precise control is required.

3. Consider the Brake Material

The material used by disc brake manufacturers is an essential consideration when buying industrial disc brakes. The most common materials used are cast iron, carbon, and ceramic. Each material has its own advantages and disadvantages.

Cast iron is the most common material used for industrial disc brakes. It is durable and provides good stopping power.

Carbon brakes are lightweight and have excellent heat dissipation properties, making them ideal for high-speed applications.

Ceramic brakes are the most durable and can withstand extreme temperatures, making them ideal for heavy-duty applications.

4. Check the Brake Size

The size of the brake is another critical factor to consider. The size of the brake required will depend on the weight and speed of the load being stopped. A larger brake will provide more stopping power but also be heavier and more expensive.

When choosing the size of the brake, it is essential to consider the mounting requirements. The brake must be securely mounted to the equipment to ensure it operates safely and effectively.

5. Look for a Reliable Supplier

When buying industrial disc brakes, it is crucial to choose a reliable supplier. Look for a disc brake manufacturer with a proven track record of providing high-quality brakes. In addition, a reliable supplier will be able to give you expert advice on the best brake for your application.

A Guide to Buying Industrial Disc Brakes

Keeping your equipment running means having the best parts. Fortunately, this guide to buying disc brakes will help reduce disruptions to your operation.

Please contact us today to request a quote. 

The industrial brake market is expected to nearly top 2 billion by 2030.

Finding brake services for industrial braking systems can be a crucial task to ensure the safety and reliability of your industrial equipment.

Here are some steps to help you find the right brake services.

Identify Your Industrial Braking System’s Specific Needs

Determine the type of brake system your equipment has, including its application, brake type, and size. This information will help you find a service provider specializing in your system.

Different types of machinery and equipment require other braking systems. For example, port crane brakes may use caliper brakes, disc brakes, and/or drum brakes,

Research Industrial Potential Brake Service Providers

Look for brake service providers with experience and expertise in servicing industrial braking systems. Check online reviews and ratings and see if they’re members of industry associations. You can also ask for referrals from other industrial equipment owners or manufacturers.

Check the service provider’s qualifications and certifications: Ensure that the service provider you choose is certified to work on your specific type of brake system. 

Evaluate Their Service Capabilities

Check whether the brake service provider offers on-site or in-shop service, emergency services, and maintenance contracts.

Ensure they have the necessary equipment and resources to complete repairs, replacements, and maintenance efficiently and quickly.

Think About the Services You Need

There are different types of brake services, so you’ll need to find the right provider.

You might be looking specifically for inspection services. Regular inspections are essential for identifying any potential problems with brakes. These include worn brake pads, leaking hydraulic lines, or damaged brake drums.

Or, you might be looking for upgrades. For example, as technology advances, upgrading or retrofitting existing brakes may be necessary to ensure that they meet current safety and performance standards.

Consider the Cost

Request a quote from the service provider and compare it with other quotes from different providers. Ensure the cost includes all the services and parts needed for the job. You want to avoid ending up with hidden fees and exceeding your budget.

Ask for Warranties and Guarantees

Ask about the service provider’s warranty and guarantees for their work. Ensure that they stand behind their services and are willing to fix any issues arising after the repair or maintenance.

A quality guarantee is one of the top guarantees you should ask for. This guarantee ensures that the industrial brake service provider will use high-quality parts and materials, as well as advanced technology and equipment, to provide reliable and long-lasting brake repair services.

Always ask for an extended warranty. This provides additional coverage beyond the standard warranty, typically for a certain period or a specific number of miles. This can provide added peace of mind for customers who want to ensure their brakes are fully covered in case of unexpected problems.

Find Brake Services for Industrial Braking Systems Today

Following these steps, you can find a reliable and qualified brake service provider to keep your industrial equipment’s braking system in top condition.

Do you need industrial equipment repairs and maintenance? Contact Kor-Pak Corporation today.

Mechanical failure of machines accounts for approximately 20% of industrial accidents, but they usually result in injuries of a severe or fatal nature. Therefore, keeping these machines in proper working order is essential to ensure the safety of operators and those around them. One of the most critical components of industrial machinery is the brake system. 

In this article, we’ll cover three telltale signs of worn brake calipers and why promptly addressing them is essential. By staying vigilant and addressing these issues early, you can help keep your machinery in proper working order, reduce the risk of accidents, and ensure the safety of those around you.

1) Brake Fade

Brake fade is a common sign of worn brake calipers. It happens when the brakes stop working effectively, even when the brake pedal is pushed down with force. This can be a dangerous situation, primarily when operating heavy machinery.

Brake fade occurs because worn brake calipers can’t hold the brake pads in place properly. As a result, the pads move away from the rotor, reducing the friction between the pads and the rotor — causing the brakes to become less effective.

2) Uneven Pad Wear

When brake calipers are working correctly, both brake pads should wear evenly. If you notice that one pad is wearing faster than the other, it may be a sign that the calipers are malfunctioning.

Worn brake calipers can cause uneven pad wear because they don’t apply equal pressure to both pads. This leads to one pad wearing down faster than the other, causing the brake system to become unbalanced. An unbalanced brake system can cause uneven stopping, reduced braking power, and even damage to other brake parts.

3) Brake Drag

Another sign of worn brake calipers is brake drag. This occurs when the brakes remain partially engaged, even when the brake pedal is released. This can cause the brakes to overheat, reduce fuel efficiency, and cause damage to the brake system over time.

Worn brake calipers can cause brake drag because they can’t release the brake pads from the rotor properly. As a result, the brakes remain partially engaged, even when the brake pedal is released. This leads to excessive wear on the brake pads and can also cause the brakes to overheat.

Learn More About Brake Calipers!

Industrial brakes play a critical role in the safety and efficiency of industrial machinery. Awareness of the signs of worn brake calipers is crucial in keeping your machinery in proper working order and reducing the risk of accidents. In addition, you can ensure your machinery’s brakes function correctly by checking for brake fade, uneven pad wear, and brake drag.

As a distributor for the leading caliper manufacturers, we aim to help keep your industrial machinery running smoothly and safely. Please contact us if you have any questions or concerns about your brake system or accessories. Our team of experts is always here to provide you with the best materials, knowledge, and advice possible.

According to Transparency Market Research, the industrial brake market size is set to grow to more than $1.72 billion by 2031. It shows there is apparent and onward demand for such brake systems. 

Most industrial applications require brake systems to ensure they run smoothly, safely, and efficiently. This guide provides an overview of the different types of industrial brakes for a selection of applications that rely on the technology. 

Continue reading to learn about different applications for industrial brakes.

Trains

Trains require robust braking systems that can handle heavy loads and high speeds. Some brake options for trains include air brakes and mechanical brakes.

Air brakes, operated by compressed air, are the most common type in trains. However, manufacturers may install mechanical brakes as a backup in case of failure. 

Heavy Manufacturing Equipment

Heavy manufacturing equipment may include cranes and hoists. These sorts of equipment require brake systems that can handle the weight of a heavy load. Standard braking systems for heavy manufacturing include hydraulic brakes and electric brakes.

Engineers often prefer hydraulic brakes because they can handle heavy loads effectively. In the event of failure, electric brakes operate through the use of an electric motor and serve as a backup system. These types of brakes provide a secondary source of stopping power.

Conveyors

A conveyor brake system should be designed to address the starting and stopping requirements under various load conditions. Brake options include hydraulic brakes, mechanical brakes, and electric brakes.

Hydraulic brakes are the most widely used option in conveyors. In the event of hydraulic brake failure, mechanical brakes provide backup support using a mechanical linkage. Electric brakes can also act as a backup option in such cases.

Amusement Park Rides

High-speed rides at amusement parks need brakes that can handle sudden stops. Options available include hydraulic brakes, mechanical brakes, and electric brakes.

Engineers often utilize hydraulic brakes as the primary braking system for amusement park rides. Electromagnetic (EM) brakes can serve as the primary or secondary braking system for these rides.

Wind Turbines

A brake system for wind turbines needs to be able to handle high wind speeds. Options include hydraulic brakes, mechanical brakes, and electric brakes. Hydraulic brakes are frequently utilized as the primary choice for wind turbines.

Mechanical brakes can serve as either the primary or secondary braking system. They may be a suitable option in case of hydraulic brake failure. Electric brakes can provide backup support in the event of hydraulic brake malfunction or maintenance.

Types of Brakes Explained for Industrial Uses

We’ve now looked at a few ways engineers utilize different brakes for industry applications. However, we have discussed many applications for the various brake technology options. 

At Kor Pak Corporation, we offer various high-quality industrial brake options. Contact us to learn how we can serve your company with high-performing brake systems. 

Drum brakes are typically replaced every six months. This makes them a low-maintenance, long-lasting product.

When they begin to suffer wear and tear, they become smaller, and new ones are required. But replacing drum brakes should be made easier when needed. Here, we’ll look at three questions to consider when replacing the brakes so that you can ensure they have great longevity.

Read on to learn more.

Is There Movement in the Drums?

When brake drums between the wheel get wedged in the wheel hub, they will stay in place much easier – they fit nicely onto the hub! But as time passes, rust begins to occur, and the brakes become more prominent, taking up more space.

This can cause the brake drums to catch the hub. To detach them and have new ones fitted, you need to remember the following:

• Loosen the brake adjuster so that more space gets made between the brake drums and shoes
• Two blots can enforce the drum from the hub, while at times, the brake drum components can become scratched
• Hammers can cause the drum to blow, so you need to use them with caution

The right drum brakes manufacturers will ensure that they are sturdy, well-fitted, and ready to withstand pressure. That way, their longevity is expanded.

Are You Using the Right Equipment for the Job?

Many different tools are used for changing brake drums throughout the process. These include those involved in loosening and tightening tension springs, retainers or changing the placement of the adjuster. 

Always remember to use the right tools for the work!

Some of the primary and most valuable tools used include:

• Channel-lock pliers
• Needle-nose pliers
• Screwdrivers

They help finish the job quicker and more efficiently when brake you replace drums.

Do You Have the Correct Supplies?

Drum Brakes have spring unlockers that help unloosen the brakes. Cleaners and brushes help remove:

• Dirt and dust
• Oil and grease from the back plate
• The wheel hub for replacement

Other Supplies That Help With Replacement

In addition, the following helps— an anti-seize lubricant used in just a few spots to make rust less likely to occur on the hub.

This makes the drum brakes simpler to remove and the brake shoe components on the back plate. But use only when needed and in small amounts so that fewer impurities remain.

Brake grease gets used to help put the adjuster back in place, reducing any additional dirt or grime.

Replacing Drum Brakes Is Made Easy With Our Solutions Today

When replacing drum brakes, remember the following: take the proper precautions to ensure there’s less movement in the brakes, use specialized tools for the job, and source the right supplies.

It’s time to get on board with one of the best industrial equipment manufacturers. Kor Pak is a drum brakes supplier that can help fulfill all your replacement needs. 

Call us now and we’ll help you sort your drum brake placements.

Manufacturers account for 10.94% of US revenue. Because the manufacturing industry is so important, it’s essential that factories have all the heavy equipment they need to run smoothly.

Determining whether drum brakes vs. disc brakes are the right choice for each piece of machinery is a key step. Read on to learn more about these brake types and their applications.

What Are Drum Brakes?

Drum brakes feature a small round drum. It contains pistons as well as two brake shoes.

The drum rotates next to the wheels on a piece of heavy machinery, and the user can depress it. At this point, pressurized brake fluid enters the drum brake and makes the pistons push hard into the brake shoes.

The brake shoes subsequently push against the drum sides and create friction. The friction ultimately slows and stops the wheel’s spinning.

The Basics of Disc Brakes

Disc brakes also use friction to stop an industry machinery wheel from turning. However, their general makeup is different from that of a drum brake. 

A disc brake contains a brake caliper and two brake pads. It also has a flat metal rotor. This rotor spins simultaneously with the wheel that the brake is attached to.

The person operating the heavy equipment then turns on the brakes. At this point, the caliper squeezes the brake pads tightly onto the rotor. This puts a lot of friction against the rotor, and the wheel stops spinning as a result.

Drum Brakes vs. Disc Brakes: Core Differences

Drum brakes have the main advantage of being less expensive than disc brakes. However, they are not as good at dissipating heat as disc brakes are. They get hotter over time and will fade more quickly than disc brakes will.

Drum brakes are also not ideal for wetter areas. The liquid may pool inside the drum brakes if you are manufacturing in a facility with water or oil nearby. This isn’t dangerous, but it makes the brakes slower, so they perform worse.

Disc brakes have an advantage in both hot and wet conditions and are ideal because they do not lock up as easily. Their straightforward functionality means that they won’t lock up when you brake quickly or heavily. This is something that people who are looking for industrial brakes for heavy industrial equipment should think about.

However, drum brakes are a good choice for some applications. This is because of their larger friction contact area. They can provide more braking force than a disc brake of equal size. 

Drum brakes also generate less heat than disc brakes. If you are worried about a machine overheating, drum brakes may be the right choice.

Get Started With Kor-Pak

Now that you know the differences between drum brakes and disc brakes, it’s time to start. Our experts are dedicated to getting you high-quality industrial equipment that will make your manufacturing facility run more smoothly. Contact us to request a product or service quote or get more information.