Coal Mining Equipment: A Brief Guide to Industrial Braking Systems

Mining is one of the most dangerous yet relied-upon industries, so all equipment must be safe and reliable. The braking systems, especially, must be in top condition to ensure safety and reliability.

Properly working coal mining equipment is required for a smooth delivery when running in the mines. They also need to work despite challenges such as power outages.

Industrial braking systems control machinery and equipment that hauls and hoists materials. In this guide, learn about the type of brakes used in the mining industry.

Dynamic Wheel Brakes

Dynamic wheel brakes harness the kinetic energy generated by wheel rotation to produce electricity. This electricity is then used to decelerate and stop the car.

These types of brakes have a better response time and are more resistant to wear and tear. Their use of self-generated electricity also makes them an efficient way to control railcars.

Wheel Gripper

As the name suggests, this type of brake system grips the tracks. This braking system holds the rail car in place.

These brakes are mounted on the rails either inside or outside. They’re held by springs or pressure, meaning they can maintain their position even during a power failure.

Tripper Rail Clamps

Use tripper rail clamps for mining equipment that must be locked in place. These types of industrial brakes are spring-set and are released hydraulically. When power is removed, the brakes grip the rail to stop the railcar.

Tripper rail clamps are a good option for emergency stops and lockdowns. However, they’re most often used for holding positions.

Drum Brake

Drum brakes are a type of dynamic brake. These types of brakes are more cost-efficient, as well as, requiring less space. The compact brake system is ideal in tight or small mining environments.

These brakes work by a drum pushing against the wheel. This will lead to a safe and gradual stop. 

Disc Brakes

Another dynamic brake system, disc brakes, is one of the top choices for braking systems. However, they require more space than their counterparts.

A metal disc is installed on the front wheels. When the brakes are applied, a pad presses against the disc and slows down the equipment. These types of brakes work well with high-torque equipment.

Hydraulic Brakes

Hydraulic brakes are another type commonly used for coal mining equipment. These brakes are spring-loaded and work by adding pressure against the drum, which slows the equipment down.

This system allows hydraulic brakes to have adjustable torque. These types of brakes are also long-lasting, even under challenging environments.

Brakes Are Essential Coal Mining Equipment

Many facets of life rely on the coal mining industry. That means that coal mining equipment must be dependable and secure. Brakes are one piece of equipment that has to be in proper working order.

Understanding the different types of brakes and when they’re needed will ensure the coal mining operation runs smoothly. It will also help with the maintenance of your equipment.

Kor-Pak is a leader in the industry for providing quality industrial equipment. Request a free quote for parts and service today!

Posted in Industrial Brakes and Clutches.