Unscheduled downtime wastes time and money. In the current competitive climate, you must give your business every possible advantage. Regular equipment maintenance helps prevent breakdowns and other incidents.
Brakes are an essential component to inspect. Mechanical disc brakes have a simple design. They’re an excellent industrial option when power for other brakes isn’t available.
Mechanical disc brakes are relatively low-maintenance. However, periodic inspections and repairs are still essential for safety and performance. Learn more about how to maintain mechanical disc brakes in industrial applications properly.
Check the Brake Positioning
Brakes that wear unevenly will have poor performance and a shorter life. Several common-sense steps will promote more even brake wear.
Machinery should be level. Loads should be as evenly distributed as possible. The size and weight of loads should fall within the tolerances of the equipment.
Verify the Air Gaps
The brake disc’s air gap on both sides is essential to the braking system. The gap should be the same on both sides of the disc.
Some industrial brakes have an automatic wear adjustment for the air gap. Checking the gap during routine brake maintenance is still a good idea.
Clean and Lubricate the Brake Linkage
Mechanical brakes use a cable or linkage system to transfer force to the calipers. Cleaning the linkage helps ensure the brakes are giving the best possible performance.
Debris or dirt on the linkage can reduce the brake torque. The brakes may not work correctly.
Lubricating the linkage after cleaning is also an essential part of brake services. Lubrication helps the brakes give their full clamping force.
Look at the Brake Pads
The brake lining is the part of the brake pad that comes into contact with the disc. It protects the brakes from rubbing metal on metal, which could cause significant damage.
Brake pads were traditionally made from asbestos. Asbestos poses serious health hazards, and its use is declining. Other friction materials are being developed.
These materials are increasingly practical and durable. Brake maintenance should include an inspection of the thickness of the lining. Brake pad lining that has become too thin will need replacement.
Watch for Wear on the Rotors
Brake rotors turn kinetic energy into heat. When the brake engages, the calipers squeeze the brake pads against the rotors. This creates friction, which slows and stops the equipment.
Rotors often wear out at the same time as the brake pads. Their lifespan depends on factors such as:
- Rotor quality
- Heat dissipation
- Type of brake pad
- Climate
- Operating conditions
Checking the rotors for wear during routine maintenance will help identify issues before they cause brake failure.
Maintaining Mechanical Disc Brakes
Mechanical disc brakes are an essential part of your operations. Regular maintenance will help ensure they perform reliably for as long as possible. You can identify potential issues before they cause unscheduled downtime.
If a maintenance inspection shows a problem, Kor-Pak has the replacement components you need. We’re a leading distributor of OEM and aftermarket products. Our experienced team will help you find a solution that optimizes your system performance at the most competitive price.
Request a quote from Kor-Pak today and take control of maintaining your brakes.