Electromagnetism is a fascinating scientific principle. It describes a two-way link between electricity and magnetic fields, which changes to create a voltage. This bond has several industrial applications, including braking equipment and heavy machinery.
Read on to learn why magnetic brakes are ideal brake options for commercial use.
1. There Are Multiple Options for Magnetic Brakes
Magnetic brakes slow and stop the movement of machinery using electromagnetic principles. The induction of an electromagnetic field stops the machine without any physical contact with other parts.
Nothing touches the wheels, but the eddy current produced within the metal creates a magnetic field that opposes the initial external one. They repel each other like magnets might, creating a braking force that stops the metallic wheel from moving.
There are two options for these brakes. Passive magnetic brakes have permanently attached magnets that create the necessary magnetic force. They’re used in machines that move at a reasonably consistent speed because they always use the same braking force.
Active magnetic brakes are another option. They use electromagnets to create the field when necessary, and the strength is adjustable. All the operator needs to do is change the current strength, and this high-level control makes active brakes ideal for most industrial machines.
The bottom line is that magnetic brake users have multiple options. The core benefit is that something will always be perfectly tailored to the operator’s needs. You can find an efficient, effective, and economical way to stop equipment motion.
2. Fewer Parts
There’s no need for a brake pad or disc because nothing touches the wheel or brake when one uses magnetic industrial brakes. These parts wear out over time, so not requiring them means saving money on future replacements.
Lower maintenance fees allow you to focus on the upkeep of other machine parts and increase its efficiency. This prolongs the lifespan of machinery parts.
Additionally, you don’t need to worry about periods of low-quality production. When brake pads and discs begin to wear out, machines take longer to stop. You may not immediately notice it, which results in an overuse of electricity and machines that stop slowly.
You don’t need to worry about this with eddy fields. They’re produced consistently.
3. No Sudden Stops
Magnetic brakes are incredibly reliable, but they also move smoothly. You can reliably control the braking force to ensure consistency and even. This means that machinery parts won’t make jerky or sudden stops that lead to unreliable braking.
You won’t need to worry about equipment stopping too fast and using too much power. You also won’t need to worry that the movement will damage whatever the equipment is producing. It is also ideal for machinery with a human operator driving it because the person won’t have to worry about whiplash or other injuries from jarring stops and lunging movements.
Upgrade Your Industrial Equipment Today
While there are several types of brakes, magnetic ones work well for many industrial machinery. Now that you know why you should use them whenever possible, it’s time to begin browsing products and selecting the appropriate options for your manufacturing and warehousing needs.
Contact Kor-Pak to request a quote and discuss the parts, products, and services we offer.