Your Ultimate Guide to Understanding Limit Switches

Limit switches have provided safety and security for industrial applications for approximately 100 years. The technology has evolved, but it remains mostly the same. Many of the old Cutler-Hammer and Square D designs are still in operation.

In the following article, we’ll be discussing this simple yet life-saving (and cost-saving) device in all its glory. Let’s start the motor.

What Is a Limit Switch?

Let’s start with the Occupational Safety and Health Administration. According to OSHA, a limit switch is defined as a device designed to “cut off the power to the motor and apply the brake to stop the carrier if a loaded step passes the terminal landing.”

The most common use of a limit switch is to limit travel of heavy loads attached to a crane. Over the years, other applications have benefitted from the device, such as conveyors, hoists, and heavy moving machinery.

The goal is to prevent over-travel and maintain control throughout the motion of the load. The first limit switches entered the industrial market in the 1920s. Today, they serve industries like:

  • Steel
  • Auto
  • Intermodal/rail
  • Manufacturing
  • Mining

You’ll find them in shipyards, ports, factories, and industrial plants. They’re also available on consumer products, with the most obvious that comes to mind being the electronic garage door opener at your house, if you have one.

The Basic Functions of a Limit Switch

A limit switch only does four basic things, but they’re important ones. It senses the location of an object, the motion, the positioning, and the end-travel.

Many “crane fails” occur due to a breakdown in these functions. For example, a crane is hoisting a megaton-load at a top rate of speed. Given the heaviness of that load, the crane will need ample warning before the load reaches the top, so it knows to slow the speed.

A breakdown in the contact that controls speed would send the load full-throttle to the top of the crane. The abrupt stop would cause a violent shift and a probable break.

But let’s say the speed contact is fine. It’s the stop limit that’s deficient. In this case, the travel of the load might slow, but the operation would continue working to hoist the load, thus bringing about unsafe positioning/swaying.

Most limit switches also contain an “ultimate” stop limit that acts as an override to the stop limit. If it and the stop limit are damaged, the same result will occur.

Parts of a Limit Switch

Most limit switches are composed of actuators, connectors, seals, enclosure cases, and a built-in basic switch. Here’s a bit about each one:

Actuator

External force and movements need to be communicated to the basic built-in switch. This is the component that makes that connection.

Built-in Basic Switch

This component switches an electrical circuit. The electrical circuit allows the limit switch to operate without the need for manual involvement.

Connectors

These protect the internal mechanics of the limit switch, securing the cables and outside connection.

Enclosure Casing

This mainly protects the built-in basic switch from external pressure. It, too, is vital for the overall operation.

Seals

These primarily protect the built-in basic switch and internal components. Since cranes and conveyors often operate in harsh environmental conditions, these are essential for the integrity of the limit switch as a whole.

The interconnectivity of all these components is essential. Therefore, limit switches must be inspected and maintained regularly.

Limit Switches: Essential Safety and Security Components

Limit switches have made industrial and electrical engineering applications safe for workers and the environment for a century. And it’s not changing any time soon.

So don’t overlook this small but essential part. And while you’re at it, make sure you take these additional steps before your next OSHA Inspection.

 

What’s New in the SEW Eurodrive Catalog for 2019?

Working in heavy equipment industry means working with some of the most powerful equipment in the world. Every day, heavy industry workers use complex machinery and equipment that can transport, lift, and cut through thousands of tons of material.

Working around that much weight can be dangerous, and making sure your equipment is reliable is the first step in avoiding accidents and high costs.

Using top-of-the-line parts and services for your equipment is an excellent way to get the most out of your equipment, increase profits, and create a safe working environment.

In this article, we’ll go over the SEW Eurodrive Catalogue of products for 2019, which offers some of the most reliable and highest quality parts available.  

SEW Eurodrive Catalogue: Gearmotors

Choosing the right gear motor for your equipment is crucial.

Picking the wrong gearbox can mean less productivity, higher maintenance costs, and a great chance of break downs.

Luckily, SEW Eurodrive has several gear motors available with two new additions to the 2019 catalog: helical-bevel gearboxes and the new ZN..series servo gear motors.

Helical-Bevel Gearmotors

These high torque, low-maintenance helical-bevel gear motors from SEW Eurodrive are high-performance parts.

With a 200 kW power range, high endurance gearing and incredible efficiency, these gear motors are designed to last while giving a top-notch performance. And with a wide range of combination options for gear units and motors, you can be sure that these gear motors are the right choice for any application.

ZN..Series Precision Servo Gearmotors

Able to provide extreme precision at high acceleration torques, the ZN.. series precision servo gear motors can take on several demanding applications. Available in 12 different sizes, there is a gear motor for every application.

The compact yet powerful design of the ZN.. series makes it easy to install, even in tight quarters, and its excellent overload capacity prevents breakdowns and maintenance costs. Whether you’re looking for torque, stiffness or weight, the ZN.. series precision servo gear motor will meet all of your needs.

Gearmotor Accessories

SEW Eurodrive has also added a new gearbox accessory to their catalog this year which can dramatically increase the life of your gear motors.

Integrated Mechanical Brakes

Upon request, you can now have your gear motor delivered with an integrated mechanical brake, available in both single and double brakes.

These brakes come in a large variety of sizes, meaning that you can find the perfect match for your gear motor. It also has a compact design, meaning less installation space and less installation work as well.

SEW Eurodrive also offers an upgrade to these brakes: a functional and wear monitoring diagnostic system. It provides real-time information about the function and wear of each brake, giving you an advantage when it comes to maintaining your equipment.   

Buy Wisely

SEW Eurodrive has definitely stepped things up this year with the introduction of their helical-bevel gear motors, the ZN.. series precision servo gearboxes, and their new brakes.

The most important part of buying new industrial parts is to make sure you’re buying the right part for the right job. To get all the information you need about purchasing industrial parts and SEW Eurodrive’s catalog, please visit our blog.

Tips For Maintaining Your Heavy Machinery

Your clients and employees aren’t the only things you should be taking good care of in your business.

Like you would regularly update and care for your computer, your machinery needs maintenance too.

We don’t need to tell you that heavy machinery costs a pretty penny, so its maintenance is not something to overlook. It’s not only good for the lifetime of your machinery but your employees as well.

According to the Bureau of Labor Statistics, heavy machinery is responsible for about 404 deaths every year. Avoid injuries in the workplace my regularly caring for your equipment with these five critical maintenance tips.

Grab your hard hat; we’re getting started.

5 Essential Heavy Machinery Maintenance Tips

Put these tips to work today and keep your business running smoothly and efficiently like the well-oiled machine it is.

1. Don’t Overwork Your Machines

It’s essential you know the limits of your machinery and re-check it every once in a while. Know the performance specifications and limitations before using the equipment.

If you’re unsure of this information, consult the manual or manufacturer. Never allow parts to get so worn down that they break and harm your operators or start a fire.

2. Protect Your Machinery from Weather

You probably know that machinery left in the rain will cause rust and corrosion but did you also know that direct sunlight can harm your machines too?

If possible, store or protect your machinery away from wind, rain, snow, and sunlight to ensure optimal and safe performance. It’s best if they’re stored in a cool, temperature-controlled, moisture-free area out of direct sunlight.

3. Keep Up with Routine Checkups

There’s nothing more important than regular maintenance checks on all of your equipment. Do not forget to lock out tag out to avoid injuries accurately.

During regular maintenance checks, look for signs of wear, leaks, cracks, or any other kinds of damages.

4. Clean Often

One of the easiest ways to keep your equipment safe is to keep it clean. This means regular removal of dust, dirt, grease, rust, and product corrosion.

Keep a special eye on vents, filters, and electrical equipment that they are clear and clean to avoid the risk of injuries.  

5. Don’t Forget to Lubricate

If you’re looking to extend the life of your machinery, you’ll need to lubricate.

The lubrication process reduces friction, reduces the risk of equipment wear, and keeps the internal parts clean and running smoothly. Keep a regular lubrication schedule and always make sure you’re using the right kind of lubrication for your machine.

Need Parts? We Can Help

When it comes to keeping your heavy machinery in tip-top shape follow these tips so you can not only extend your machinery’s life but your company’s as well.

If you do need equipment parts or machinery servicing, trust the Kor-Pak Corporation to take care of all your machinery part needs.

Head to our website and check out our repair services or order parts today.

The Advantages of Portable Engine Hoists

Forklifts, cranes, and hoists, oh my! Industrial engine moving options are plentiful. So which do you choose?

There are advantages and disadvantages to each, but in this article, we’re going to focus on the benefits afforded to you with portable engine hoists. Keep reading to learn more!

Portability

Let’s start with one of the more obvious advantages, shall we? It makes sense that portable engine hoists would be, well, portable.

These types of hoists make it easy to transport heavy and bulky engines to different locations. The hoist itself is also designed to be easily moved to various areas.

Versatility

These hoists are versatile in their power source as well as their application.

In terms of power, they can be powered manually, with air power, or with electric power. Electrically powered hoists are the fastest and most efficient, allowing workers to rest instead of manually lifting heavy loads.

They can also use chains, rope, and wire to lift engines and other industrial parts, so it can be customized for each project on which material will work best.

Certain types of portable engine hoists also allow you to lift and move things both vertically and horizontally, which other moving machines aren’t able to do.

Quiet

Compared to other types of cranes, hoists, and machinery, portable engine hoists (especially those that are electrically powered) tend to be quieter. This can be a relief on many job sites and industrial areas that get loud.

Can Handle Heavy Loads

Perhaps the most important advantage of using hoists is that they can handle heavy loads that workers can’t handle on their own. Instead of overworking people and tasking them with manually transporting heavy engines, hoists make it quick, simple, and easy, no matter how large the engine is.

Whether you’re moving small motorcycle engines or huge oil rig machinery, these industrial hoists can handle it.

Durable and Long-Lasting

We know what you might be thinking: this is yet another piece of machinery that you’ll have to maintain and eventually replace.

But that’s what makes these types of industrial hoists so great: they have fewer parts and components compared to larger cranes, trucks, and other types of industrial movers. This means they’re more easily maintain, are more durable, and require less maintenance.

This, in turn, means that they’re long-lasting and will serve you long into the future.

Those Advantages of Portable Engine Hoists Sound Great… But What About the Disadvantages?

Durability, portability, and versatility are three buzzwords when it comes to industrial machinery. But portable engine hoists are far from perfect, even if they fulfill those three desirable characteristics.

Before you buy, read our article on some of the most common crane/hoist problems that people face.

You can also contact us with any questions you still have about these types of hoists, if you want more clarity on the advantages/disadvantages, or if you’re ready to buy!

How To Safely Use An Engine Hoist in the Workplace

Have you heard the slogan, “No Safety, Know Pain?”  How about “Safety Rules Are Your Best Tools?” Safely operating anything should always be of primary concern.  Here’s how to safely use an engine hoist in your shop or workplace.

First, this.  There are three main types of engine hoists.   These hoists can be used for other heavy lifting applications besides engine removal.  

Types Of Engine Hoists

The most common type, the hydraulic engine hoist, is mobile (it rolls on casters) and can be used indoors or outdoors, as long as there is a flat, hard surface.  

Construction of a hydraulic hoist consists of a primary vertical post to which other parts of the hoist are attached.  There are two horizontal legs with casters which allow the hoist to roll across the floor (or your driveway).

The top of the hoist has an extendable center boom, often with locking positions for different engine compartment depths.  At the end of the boom is a steel grab hook. That is where lifting slings or chains can be attached to your engine.

A hydraulic cylinder located in the middle of the hoist and attached to the boom and the main post performs the lifting action.  You use a handle and pump it to increase pressure in the cylinder (just like a hydraulic jack for changing a tire).

The other two types are the manual chain hoist and the electric hoist.  These two both require fixed mounting above ground (usually to the ceiling or special scaffolding) to perform their lifting action.  So, they are not considered portable engine hoists and are more commonly used in other applications.

Overall, the excellent lifting capacities of hydraulic hoists (typically 1 to 2 tons, but with greater capacities available), their mobility, and their ease of maintenance make them ideal for both professional and do-it-yourself mechanics.

We will focus on choosing and safely using hydraulic engine hoists.  

Safety Tips

1.  Choose Proper Lift Capacity

When selecting a hydraulic hoist, it’s best to opt for one which has a greater lift capacity than what your engine weighs.  So, even though your engine doesn’t weigh 2,000 lbs, you should buy a hydraulic hoist rated for 1 to 2 tons.

Why?  The laws of physics tell us the actual weight capability of the engine hoist decreases as you extend out the hoist’s boom.   It’s the lever principle.

So, you need to know what your engine weighs, and then purchase your hoist accordingly.  Here is a representative sample of engine weights for cars.

Hydraulic hoists also come in foldable models so you can collapse them for storage purposes.  This is ideal for do-it-yourselfers because you can free up space in your garage once the engine has been safely extracted and placed onto an engine stand (or wherever you are planning to work on it).

2.  Assemble Your Hydraulic Hoist With Care

Hydraulic hoists are relatively large, so they usually come disassembled. Be sure to follow all assembly directions from the manufacturer closely. Figure on a timeframe of up to two hours, depending on instruction detail.  Make sure to double check tightness of all nuts and bolts.

Now, read the instruction manual and ensure you understand how to operate it!

Okay, so your hoist is assembled, you know how it works, and you are ready to lift out your engine.  Here we go.

3.  Clear Your Workspace

Position your vehicle so that there’s plenty of room to maneuver the hydraulic hoist around it. Make sure there are no obstacles that would hinder safe footing and freedom of movement.  Organize all tools and necessary equipment.

Make sure your work area is clear of unwanted persons (especially children).  Wear proper attire – no loose-fitting clothing or jewelry that could snag on the hoist mechanism.

Secure the vehicle (i.e., with the parking brake) to ensure no unwanted movement during the engine removal process.

4. Operate Your Engine Hoist In A Safe Manner

  • Disconnect, store, and label all engine and transmission mounting bolts, as well as connections for hoses, wires, etc.  Take pictures, if it will help you.
  • Find a spot at the rear of the engine where you can attach the chain or lift slings you are using. This could be the exhaust manifold bolts, or any other location that you are sure can support the weight of your engine. Consult the owner’s manual for your vehicle for recommendations.
  • Find a spot at the front of the engine to attach the other end of the lift slings or chain. Align such that the engine stays level as you lift it and loose enough that you can connect to the hoist hook.
  • Center the hoist on the engine and connect your lift slings or chains to the hoist hook. Start raising the engine slowly (by pumping the hoist jack handle) to be sure everything in the engine bay is properly disconnected.
  • Keep pumping the handle until the engine is clear of the vehicle.
  • Move the hydraulic hoist slowly and carefully to where you want the engine to rest for maintenance purposes.
  • Word to the wise:  Do NOT get under the engine while it is being moved to the engine stand or blocks.  You are tempting fate if you do.
  • Slowly and carefully lower the engine onto the engine stand or blocks, by turning the bleed valve a little bit at a time.
  • Make sure the engine is properly secured in its holding device before removing the lift slings or chains.

Stay Alert – Don’t Get Hurt!

Hydraulic engine hoists are safe to operate and very effective in what they do for you, provided you follow this simple guide.

We offer a full range of products to suit your needs.  Contact us for more info.

 

Hydraulic and Metal: Picking and Maintaining Different Types of Clamps

Hydraulics have been a part of manufacturing since the 1880s when a hydraulic system was first used to drive machinery in London factories.

Hydraulic systems can apply constant and highly controllable pressure almost instantly. This makes hydraulics ideal for clamping and workholding purposes.

There are numerous types of hydraulic clamps. Each has its own benefits in particular workholding situations.

So read on as we take a look at some of the most popular types of clamps and how to keep them maintained.

Cylinder Clamps

Cylinder clamps look exactly as you would expect.

The piston is located within a cylindrical housing. The body of the cylindrical housing will often be threaded, making it easy fix in place. The hydraulics drive the piston against the work, applying a constant pressure to keep it in place.

Cylinder clamps are one of the most common types of hydraulic clamps. They come in two basic forms.

Single Acting

Single acting cylinder clamps can only drive the piston in one direction.

This piston is driven into place and held there with constant pressure. But it cannot be withdrawn again using hydraulic power. The piston will often retract with the use of a spring, which makes it slower to react. It also means less control.

These clamps are ideal for situations where the speed of releasing the clamp is unimportant.

Double Acting

Double acting cylinder clamps use hydraulic power to drive the piston both into place and back into the cylinder.

This offers far more precise control during the unclamping cycle. It is also vital when timing sequences are critical to the manufacturing process.

Double acting cylinder clamps are far more complex than single acting clamps. They are ideal for situations where you need more control over the speed and timing of the release.

Swing Clamps

Swing clamps operate by employing two separate motions.

First, the clamping arm will rotate through 90 degrees to position itself in the correct place. It will then clamp down on the work, holding it in location. When released, the clamp disengages and then swings back into its start position.

This leaves the work area completely free for new components to be loaded and unloaded. Swing clamps are ideal for situations where work is continually inserted and removed.

Maintaining Your Hydraulic Clamps

The key to maintaining your clamps is to act before there is an issue.

Preventative maintenance is essential. Keep your fixtures free from coolant when not in use and store them in a cool and dry environment. Be sure to flush your systems at least once per year as well as running an annual maintenance checkup.  

Are You Looking to Buy These Types of Clamps?

If you’re looking for these types of clamps or other hydraulic clamping system components, then you’re in the right place.

We offer a wide range of hydraulic clamps from leading manufacturers such as Enerpac, Vektek, and Monroe. We also offer a wide range of other industrial products such as brakes and clutches, industrial couplings, and torque limiters.

If you have any questions about the products that we offer or would like to discuss your machining and fabrication requirements, then please don’t hesitate to get in touch.

Fastest Way to Get Oil Rig Parts Now

Oil rigging remains a crucial means to extract natural gas and petroleum far beneath the earth’s floor. In 2018, there were well over 900 onshore oil rigs in the US alone. In this same year, there were over 180 offshore ocean oil rigs worldwide, working hard to process oil through drilled wells.

With so much commerce at stake, it’s important to find replacement parts fast. If you’re a rig’s Installation Manager, you need a purchasing process that helps you reach the right oil rig parts when you need them most.

Read further to find out how to shape a procurement process and find the parts that are right for you.

Rig Industry Basics

Oilfield parts companies sell wares to many different kinds of drilling rigs. These rigs are classified as either offshore or onshore rigs.

Offshore and onshore rigs share some similarities. They both use disc braking systems to control draw works. They both have projecting girders raised with hoisting systems.

Onshore models use cable tool drilling methods to raise and drop a metal bit into the ground. This metal bit penetrates the earth’s service.

Offshore rigs are either fixed or floating platforms. These offshore platforms fall within the following general formats:

Semi-submersible Rig

This rig model is a floating deck reinforced by pontoons and mooring lines. Semi-submersible rigs can operate in water depths over 12,000 square feet.

Drillship

Drillships are used at remote locations and operate and water depths around 10,000 feet. These “floaters” stay put with anchors and computerized positioning devices.

Jack-Up Drilling Rig

These rigs operate in shallower depths up to 500 feet. The Jack-up rig power system lower’s support legs to the ocean floor and raises the platform above the water’s surface.

Barge Rig

These offshore vessels are towed to their location where their hull is filled with water. These rigs work best in shallow areas and can drill in depths between 10 and 20 feet.

Oil Rig Parts Procurement and Planning

With so many different rig styles in operation today, it’s best to find an oil rig parts supplier that has the correct inventory to meet your specific needs. For example, if you’re operating a Semi-submersible Rig, you’ll need a steady supply of position-keeping propellers for quick repairs.

It’s also important to find the right company that can provide maintenance or service on surface or down-hole equipment. These companies not only sell you your oil rig parts but are also capable of making the repairs or workover that your rig might need.

The best way to make sure the right oil rig parts are available when you need them is to create a maintenance replacement plan. Maintenance replacement plans will allow you to have a stockpile of extra parts and limit your waiting for parts to arrive.

Your maintenance repair plan should also address the different power systems you have in place for your rigging option. These systems help protect your rigs ailing components until the scheduled repairs or replacements are necessary.

Next Steps

Create your oil rig maintenance replacement plan today. Regular attention to these factors can help extend your machinery’s lifespan.

Perform regular maintenance reviews on your hoist or circulation systems. These power systems will keep your rig alive until replacement parts arrive.

Keep an extra supply of augers and hydraulic hoses on sight. Without them, your production could come to a grinding (and expensive) halt.

Don’t forget to check out our website for more information on resourcing oil rig parts.  It’s our job to help you in all ways possible.

Magnesium Vs. Aluminum: How to Choose an Alloy for Your Custom Casting Project

Casting is the process of using molds or other material to shape metal. Like a snowflake, every casting project is different.

Die casting, for example, uses dies made of high-quality steel to create the shape of the metal part. Die casting is one of the most efficient manufacturing processes. It allows you to make hundreds of parts using the same custom dies.

One crucial part of creating a custom casting system is deciding on the best metal. Two of the most common metals are aluminum and magnesium. And they are often used in combination with each other or other metals.

In this article, we’ll take a look at magnesium versus aluminum for your next custom casting project.

Why Choose an Alloy?

When a metal mixes with another metal or element, it forms an alloy. Alloys are stronger than using the pure metals themselves, which is what makes them better for the manufacturing process.

Each alloy has different properties that affect the strength and longevity of the pieces made with it. Alloys need at least one metal to start with. Trace amounts of other metals and elements, such as silicon and copper, are then added.

Let’s take a look at the two most common metal bases for alloys: Aluminum and magnesium.

Aluminum Alloys

Aluminum is the most common metal used in die casting. It’s lightweight, but still structurally sound. And it’s the cheapest of all the casting metals.

Another great benefit of aluminum is that it is anti-corrosive. This gives your casted parts better longevity. It also has a high melting point which makes it stronger at higher temperatures than other metals, like zinc.

The higher the aluminum levels, the more risk you have of shrinkage or cracking. So it’s often mixed with silicon to allow for more fluidity. Or copper, which makes the alloy harder and stronger.

Magnesium Alloys

With magnesium, it’s weight is the biggest asset. Magnesium is the lightest of all alloys used for casting. It’s often combined with other elements, including aluminum, to create a lighter alloy.

Depending on your project, you may benefit from lower fuel costs by using magnesium parts instead of aluminum. Magnesium also takes less time to solidify after mold injection and is often considered to have better castability than aluminum.

Despite its advantages, magnesium is still not as stable as aluminum. It bends easier under stress. And it’s more expensive than aluminum.

Magnesium Versus Aluminum: The Choice is Yours

When trying to decide between magnesium versus aluminum, the choice is yours. Both metals create alloys that are useful for their respective applications.

Does your project call for stronger parts that won’t corrode over time? Then aluminum might be the best option.

Can you sacrifice some strength to get a lighter component? Then magnesium might work well for your design.

No matter what you decide, the experts at Kor-Pak are here to help you design your project. We want to see our customers succeed with custom fabricated parts. Contact us today to learn more about what we can offer you.

3 Top Techniques Metal Fabrication Companies Use on Custom Projects

The very core of industry relies on the backs of metal fabrication companies.

Without them, we lose the ability of thousands of industries to operate as they do.

Even knowing this, what does metal fabrication mean? What do these companies do?

The answer is long and complex, but here are the basics.

Understanding Metal Fabrication Companies

It is always a good idea to know what you are buying before you buy it. Someone may tell you; you need a metal fabrication company. If you don’t know what they do, how do you know if that is the right idea?

What is metal fabrication? It is the entire process of taking raw metal materials and crafting them into useful objects.

The process includes smelting of metals, manufacturing alloys, and superalloys, and crafting these materials in the appropriate shapes.

The process has dozens of extra steps and techniques to get from raw materials to the machinery you need. Here are some of the more major ones.

Fabrication Techniques

These techniques are some of the most common you might request from a metal fabrication company. They are the foundation of altering raw materials to usable parts.

1. Cutting

Cutting is a simple action. When you deal with metal, a simple knife will not do. Working with metal requires precision and powerful tools.

A plasma torch is a standard tool for cutting through metal. The plasma torch can reach temperatures of over 45,000 degrees.

Other standard tools range from high power lasers to pressurized jets of water. Each of these tools can slice through metal with ease.

Cutting metal can be a dangerous process. This is why it is best to hire on professionals to do such tasks.

2. Bending

Bending metal into the perfect exact shape needs powerful, but accurate, tools.

Many machines need cylinders or curved pieces. You can’t hammer a piece of steel by hand and maintain that the precise curves and surface that the machine needs.

A key to metal bending is press brakes. These simple machines press the sheet metal between a wedge and a similarly shaped gap. This forces the metal to bend to the precise shape of the gap.

There are many other techniques. All of them based on a variety of bends and curves. A good machine metal fabricator can do any number of shapes as needed.

3. Welding

Sometimes you don’t need to alter one piece of metal but instead combine many parts together.

Welding is the act of superheating metal pieces along the connecting edges to melt them together. Done well, this creates a strong bond with minimal deformities.

Welding techniques range from handheld devices to large computer-driven machines.

Two common processes are MIG and TIG welding. MIG welding uses a continuous feed of energy through a single wire. TIG welding instead uses a tungsten electrode to produce the weld, using an inert gas like argon to protect the weld.

Fit It All Together

Metal fabrication companies put a lot of training and technology behind their process. The best in the industry have experts in their field and a refined process.

No matter what you might need, a good fabricator has you covered. Your business needs quality results, and we at Kor-Pak will lead you there every time.

 

3 Simple Maintenance Tips to Extend Your Work Machinery’s Lifespan

The faster your work machinery falls apart, the more you’re going to have to devote to it in your budget.

Frequent repairs and replacing machinery add up quickly. However, regular maintenance can keep your costs down and your machines up and running. The better your machinery is maintained, the less often you need to fix it.

Expanding your machinery’s lifespan is easier than you might imagine. We’ve gathered three simple ways for you to do just that.

Keep reading to find out more about how to use equipment maintenance to save you time and money.

1. Create an Inspection and Maintenance Schedule

The best thing you can do to maintain your work machinery is to create a schedule. If everything is inspected every morning at 8 AM sharp, it’s much more likely that small problems will be caught before they become big ones.

Some things you and your employees should be looking for during these inspections are:

  • General wear and tear
  • Lubrication levels
  • Loose parts
  • Parts that are moving which should not be
  • Parts that aren’t moving but should be
  • Anything out of the ordinary

Something else to set up is an official maintenance schedule. You should know how long each part in your machine is supposed to last, and replace it when it reaches that time, even if it still appears to be working fine.

While this may sound difficult, it’s as simple as keeping a log book devoted to each of your machines. Whenever anything is done with the machine, write it down.

Stay on top of it, and you’ll always know when a part needs to be replaced.

2. Keep Work Machinery Clean

Dust and grime can quickly wear out parts, especially those that move fast. Dirt creates friction which heats up and damages parts.

Part of your regular maintenance should, therefore, be cleaning industrial machinery. If you don’t clean it, you run the risk of those small particles getting into everything and causing damage.

Something else to keep clean is the work areas. Depending on your work environment, this may be difficult. However, every step you take to keep the area clean will help keep your machinery clean and lasting longer.

3. Properly Train Operators

Whether someone learned strictly on the job or took heavy equipment operator classes, it’s vital you ensure each person that operates a piece of machinery knows what they’re doing.

Improper machine usage is one of the things that contribute to wear and tear on machines. Someone may be pushing it too hard or using it for something it wasn’t intended to do.

Don’t assume because someone knows how to operate a piece of machinery that they can do it properly. To avoid needing to replace your industrial equipment because of improper use, make sure everyone is trained.

Want More Heavy Machinery Tips?

Now you have three simple ways to keep your work machinery operating well so it will last for its entire lifespan.

If you want more tips on owning and operating heavy machinery, check out our blog. There, you can find everything you need to know about industrial equipment purchasing, maintenance, inspection, installation, and replacement.