What You Can Expect From Our Extensive Equipment Repair Services

When your equipment breaks down or needs repairs, you don’t have time to wait around for shoddy workmanship and multiple services visits. You need it done thoroughly, promptly, and correctly, the first time.

You have a lot of options to choose from when you’re looking for equipment repair services, but how do they all stack up? Do they have the expertise to get you back up and running in a timely manner? Can they meet all of your needs?

We know you take your business seriously, so we do too. This is what you can expect when you use our technicians and repair services.

Factory Trained Experts

Our service techs are trained to factory standards, and have years of experience in their respective fields. They know how to find what’s wrong, repair it, and get it running again good as new.

They can spot potential problems, meet factory and safety specs, and ensure your machines are running in optimal shape. They offer you professional, thorough repairs and solid piece of mind.

Repairs, Rebuilds, and Custom Solutions

In the time it takes to get a new part for your equipment, such as an EMG Thruster, we can do a complete tear-down and rebuild of the part for you.

We strip it completely down, clean it thoroughly, and do an inspection and testing of all parts. We then replace everything with factory parts, re-apply the factory paint job, do extended testing, and certify that the part is safe, working, and good as new.

We’ve also got your electrical needs under control. We repair VFD Drives, control panels, limit switches, and motors. Don’t worry if your VFD Drive is older or obsolete, we support a wide range of brands and models.

If we can’t find the solution you need, we’ll make you one! We can custom-make parts to your specifications through a variety of techniques including laser-cutting, riveting, and water-jetting, to name a few.

We Handle Hard-To-Find Parts

We pride ourselves on being a distributor and OEM for several industries, and we love the challenge of providing the parts that you need. If you need something that’s obscure or obsolete, that’s no problem at all. Bring all of your unusual needs to us, and we’ll get you taken care of.

Our ability to source these parts for you also helps us ensure that the repairs and rebuilds we do are done right, will last, and be safe. We make sure that we give you the best equipment repair services possible.

We Warranty Our Repairs

We stand behind our work. All of our repairs, rebuilds, and custom solutions are backed by a 1-year full warranty. If something goes wrong or breaks in that time, we’ll do everything we can to make it right and get it back up and running.

We Can Modernize Older Equipment

Not only can we get your equipment running smoothly again, we can also make stronger, safer, and more secure. We offer structural enhancements, brake upgrades, and electrical control solutions, just to name a few.

Let Us Handle Your Equipment Repair Services

We care about your business and your equipment. Contact us today and we’ll work together to get you running in top shape!

5 Telltale Signs Your Rope Drum Needs Maintenance

Not only can changing out rope drums be time-consuming, but it can also be difficult to tell when the right time is to have your rope drum serviced.

Not to worry. Below are the five telltale signs your rope drum needs maintenance.

1. Wearing Down of the Grooves

A study conducted in connection with the steel industry showed that the number one reason for changing out rope drums was that the grooves were worn.

Having worn grooves can be dangerous, which is why it is important to keep maintenance a top priority. There is a risk that it could pinch or damage the rope. It could even potentially cut the wire rope.

The best way to avoid these issues is to pay attention to both the material of your rope drums and the heat treatment.

2. Rope Looks Worn or Damaged

Another major sign that your rope drum needs maintenance is that the rope itself is worn or frayed.

Small particles can be abrasive to the rope, causing wear and tear that weakens the rope. If anything gets caught in the rope, that can cause damage too.

A weak rope means a weak rope drum. Ensuring that the rope is in good condition will greatly prolong the life of your rope drum. This is an important step in every rope drum maintenance effort.

Cleaning your rope from time to time can help combat this wearing down of the rope. Taking preventative measures like these is an important part of extending the life of your rope drum.

3. Rope Is Loose

It may be time to do some maintenance on your rope drum if the rope has come loose at all. If the rope is loose or out of place on the rope drum, the rope drum will not function properly and will need to replaced much more quickly.

Ensuring that the rope is properly in place on your rope drum will help it continue to function properly. If this is not the case, it is time to do some maintenance on your rope drum.

4. Groove Surface Is Crushed

Another issue that may come about with your rope drum is that the drum surface becomes crushed, leaving it flat and smooth. There should be grooves holding the rope in place on your rope drum. If these become worn down or even crushed, your rope drum will not work properly.

Check the groove surface regularly to ensure that your rope drum is still in good working condition. If it’s not, chances are it’s high time for maintenance.

5. You Don’t Have A Rope Drum From A Kor-Pak Supplier

Kor-Pak offers a full range of rope drum material and heat treatments. Our TSP-carburized rope drums virtually eliminate the need for maintenance. They also significantly improve the performance of your wire rope.

Kor-Pak carries rope drums that are carburized and hardened to 60-65 Rockwell C. They virtually eliminate the crushing and corrugation of the rope groove surface, which greatly helps to extend the life of your wire rope and your rope drum overall.

Contact us today if you have additional questions about rope drums.

Stainless Steel Fabrication: How Is It Made?

Stainless Steel Fabrication: How Is It Made?

Stainless steel is well known for its ubiquitous practical uses — making appearances in a range of commercial and industrial applications.

Since stainless steel contains chromium, it’s highly resistant to rust and corrosion.

Its ability to withstand high temperatures, high pressure and still be ductile and malleable makes it ideal for a wide range of oxidation resistant applications.

Stainless steels, by nature, are alloys of iron with a chromium content of at least 10.5 percent.

Other alloying elements in stainless steel include copper, titanium, nickel, molybdenum, nitrogen, and carbon. These elements are added to enhance its properties such as toughness and formability.

Due to its versatility, there is a wide range of stainless steel fabrication techniques.

The Importance of Chromium in Stainless Steel Fabrication

Chromium is a hard, corrosion resistant element that gives stainless steel its corrosion resistant properties. It’s an essential element in the manufacture of stainless steel and has no viable alternative.

In the presence of oxidizing agents, the stainless steel forms a passive film (chromium oxide) invisible to the naked eye on the surface.

As the film adheres strongly to the surface of the steel, it protects it from interacting with the environment, stopping the electrochemical reactions that cause corrosion.

How Stainless Steel is Made

The Manufacture of Stainless Steel Involves a Series of Processes.

1. Melting and Casting

The alloy materials are melted in an electric furnace for around 8 to 12 hours until the metals become molten.

The molten mixture is then decarburized in an Argon-Oxygen Decabuliser (AOD) to remove excess carbon. This involves blowing argon, oxygen, and nitrogen into the molten steel.

At this stage, other alloying elements such as nickel and molybdenum can be added enhance the properties of the stainless steel.

2. Tuning and Forming

Tuning involves stirring the steel slowly to remove unwanted elements and maintain the right chemical composition.

After tuning is complete, the molten steel is cast into forms. This is done by passing the refined stainless steel through a casting machine to form slabs, billets (round or square shapes), blooms (rectangular shapes) and tubes.

3. Hot Rolling

Hot rolling involves heat treatment of the final products after the forming process. It involves heating the slabs to between 1,100 to 1300 degrees Celsius, depending on the type of steel.

Through the heating, billets and blooms are further formed into bar and wire while slabs are formed into strips, sheets, and plates.

The plate thickness can range from 3mm to 60mm.

4. Cold Rolling

Cold rolling involves subjecting the rolls to a relatively low temperature. The process not only reduces the thickness of the rolls but also produces smooth, shiny finished, and cold rolled stainless steel.

5. Annealing and Pickling

Annealing is the process used to soften the stainless steel and improve its ductility. The annealing process results in a scale build up on the steel, which is often cleaned through a process called pickling.

Pickling involves bathing the steel in nitric hydrofluoric acid. Alternatively, the scale can be removed through electrocleaning — a process that involves the use of electric current to get rid of the scale.

6. Cutting

Cutting operations are necessary to give the final product the desired shape or size.

Mechanical cutting involves the use of guillotine knives for straight shearing, circular knives for circle shearing, or steel blades. Other methods of cutting include nibbling and blanking.

7. Finishing

In applications where the appearance of the stainless steel is important, applying a surface finish can give the steel an attractive look.

Some surface finishes also make the stainless steel easier to clean, which is important for kitchen appliances.

Surface finishes are in most cases the product of the stainless steel fabrication process. For example, annealing, hot scaling, and descaling result in a dull finish.

A combination of annealing and cold rolling in controlled temperatures produces a reflective finish. Abrasive belts and grinding wheels can also be used to polish steel.

To Sum Up

Currently, there are over 60 grades of stainless steel, all categorized by the alloy elements of their microstructure. Within these grades are the three most popular types of stainless steel, namely, austenitic, ferritic, and duplex.

Each type of stainless steel differs depending on the percentage of chromium and the proportion of other elements.

Contact us today for all your iron and steel supplies. We’ve been a successful supplier to the iron and steel industry for over 30 years, and have successfully designed hundreds of overhead crane industrial braking systems for the steel industry.

Stainless Steel Fabrication: How Is It Made?

Stainless steel is well known for its ubiquitous practical uses — making appearances in a range of commercial and industrial applications.

Since stainless steel contains chromium, it’s highly resistant to rust and corrosion.

Its ability to withstand high temperatures, high pressure and still be ductile and malleable makes it ideal for a wide range of oxidation resistant applications.

Stainless steels, by nature, are alloys of iron with a chromium content of at least 10.5 percent.

Other alloying elements in stainless steel include copper, titanium, nickel, molybdenum, nitrogen, and carbon. These elements are added to enhance its properties such as toughness and formability.

Due to its versatility, there is a wide range of stainless steel fabrication techniques.

The Importance of Chromium in Stainless Steel Fabrication

Chromium is a hard, corrosion resistant element that gives stainless steel its corrosion resistant properties. It’s an essential element in the manufacture of stainless steel and has no viable alternative.

In the presence of oxidizing agents, the stainless steel forms a passive film (chromium oxide) invisible to the naked eye on the surface.

As the film adheres strongly to the surface of the steel, it protects it from interacting with the environment, stopping the electrochemical reactions that cause corrosion.

How Stainless Steel is Made

The Manufacture of Stainless Steel Involves a Series of Processes.

1. Melting and Casting

The alloy materials are melted in an electric furnace for around 8 to 12 hours until the metals become molten.

The molten mixture is then decarburized in an Argon-Oxygen Decabuliser (AOD) to remove excess carbon. This involves blowing argon, oxygen, and nitrogen into the molten steel.

At this stage, other alloying elements such as nickel and molybdenum can be added enhance the properties of the stainless steel.

2. Tuning and Forming

Tuning involves stirring the steel slowly to remove unwanted elements and maintain the right chemical composition.

After tuning is complete, the molten steel is cast into forms. This is done by passing the refined stainless steel through a casting machine to form slabs, billets (round or square shapes), blooms (rectangular shapes) and tubes.

3. Hot Rolling

Hot rolling involves heat treatment of the final products after the forming process. It involves heating the slabs to between 1,100 to 1300 degrees Celsius, depending on the type of steel.

Through the heating, billets and blooms are further formed into bar and wire while slabs are formed into strips, sheets, and plates.

The plate thickness can range from 3mm to 60mm.

4. Cold Rolling

Cold rolling involves subjecting the rolls to a relatively low temperature. The process not only reduces the thickness of the rolls but also produces smooth, shiny finished, and cold rolled stainless steel.

5. Annealing and Pickling

Annealing is the process used to soften the stainless steel and improve its ductility. The annealing process results in a scale build up on the steel, which is often cleaned through a process called pickling.

Pickling involves bathing the steel in nitric hydrofluoric acid. Alternatively, the scale can be removed through electrocleaning — a process that involves the use of electric current to get rid of the scale.

6. Cutting

Cutting operations are necessary to give the final product the desired shape or size.

Mechanical cutting involves the use of guillotine knives for straight shearing, circular knives for circle shearing, or steel blades. Other methods of cutting include nibbling and blanking.

7. Finishing

In applications where the appearance of the stainless steel is important, applying a surface finish can give the steel an attractive look.

Some surface finishes also make the stainless steel easier to clean, which is important for kitchen appliances.

Surface finishes are in most cases the product of the stainless steel fabrication process. For example, annealing, hot scaling, and descaling result in a dull finish.

A combination of annealing and cold rolling in controlled temperatures produces a reflective finish. Abrasive belts and grinding wheels can also be used to polish steel.

To Sum Up

Currently, there are over 60 grades of stainless steel, all categorized by the alloy elements of their microstructure. Within these grades are the three most popular types of stainless steel, namely, austenitic, ferritic, and duplex.

Each type of stainless steel differs depending on the percentage of chromium and the proportion of other elements.

Contact us today for all your iron and steel supplies. We’ve been a successful supplier to the iron and steel industry for over 30 years, and have successfully designed hundreds of overhead crane industrial braking systems for the steel industry.

How To Stay Safe Around Your Underground Mining Equipment

Let’s not mince words: underground mining can be very dangerous. Remember the Gleision Colliery disaster and the Soma Mine Explosion? These accidents remind us that we should all work harder at keeping our miners safe.

We can at least thank some factors for reducing mining deaths and injuries in recent years. The MSHA credits advances in technology, mine safety laws, and training for this.

That’s not to say a few mining accidents are acceptable. Rather, it’s a work in progress.

Everyone in the mining industry should keep miner safety a priority. This covers everything from equipment used to accident programs and laws enforced. That said, here are some tips to keep in mind when working with underground mining equipment.

Ensure Proper Illumination

Paths, walkways, etc. should be sufficiently illuminated. Make sure lamp sockets are weatherproof.

You should also immediately replace faulty taillights and headlights on mobile equipment. Otherwise, the mine operator should keep a record of future inspections.

Wear Protective Gear

Miners should wear face shields or goggles when doing any type of work that could hurt their eyes. This includes digging with a pick, riding in railcars, and breaking material with a hammer.

For handling electric equipment or testing power circuits, miners should always wear gloves. Other protective gears include hard hats, reflectorized clothing, and high-visibility coveralls.

Check Machinery and Equipment

Equipment defects can compromise the safety of miners. These include worn tires and faulty hydraulic controls, to mention a few. To avoid incurring violations, operators must immediately remove and replace unsafe equipment.

Every mining company must perform routine checks and maintenance programs. This will ensure all vehicles and equipment are safe to operate.

Maintain Efficient Ventilation

Diesel fumes, aerosols, and particulates are contaminants that are harmful to underground workers. Air quality sensors and alarms can help detect hazardous substances in the atmosphere.

You should also note that some gases have the potential to explode. A well-maintained ventilation can reduce this risk.

Make Sure Signaling Devices Are Working

Hazard signs should always be visible. Telephones and other communication devices should work at all times. These devices can be critical for an injured worker to get emergency medical help on time.

Prepare for Emergencies

Do office workers take part in disaster evacuation drills? What about other simulated emergency procedures? All the more should high-risk workers know emergency plans by heart.

Miners should know how to evacuate in case of an earthquake or another disaster. There should be emergency gear ready. This includes HAZMAT suits and rescue breathing apparatus.

Last Words on Underground Mining Safety

Underground mining safety is not just a miner’s problem. Safe underground working conditions are the responsibility of everyone in the mining industry.

Safety awareness is just one component of this. To effectively reduce mining accidents, consistency in following safety policies is key.

Contact us today if you need mining-safe products and services. We look forward to helping you in every way possible. Feel free to also browse our blog for the latest news in mining, oil, steel, rail, and energy industry.

5 Ways to Immediately Improve Factory Safety

All it takes is one wrong move for a factory to shut down entirely. And that’s before getting into the money workman’s comp claims or lawsuits can cost your business.

From a dangling wire to a slippery surface, there’s so much that can go wrong. Your employees work hard for you, so return the favor by giving them a safe work environment.

Safety keeps employees happier, healthier, and even more productive. Read on for some easy ways to improve factory safety.

5 Ways to Immediately Improve Factory Safety

1. Invest in Training and Ongoing Training Programs

One of the easiest ways you can keep employees safe is by maintaining a regular training regimen. It isn’t enough to just send your employees onto the factory floor after watching a few videos.

Your employees deserve to really get the ins-and-outs of the factory lifestyle. After all, they’re surrounded by thousands of pounds of heavy machinery.

Invest in training for your employees and you’ll have a stronger, safer workplace.

2. Maintain Equipment

From cranes to presses to vehicles of all shapes and sizes, there’s a lot to keep up with in a factory. Rubber wears down, chains rust, and brakes need to be replaced. And if you’ve ever seen a mechanical malfunction, you know how debilitating it can be.

Keep track of your equipment and maintain it on a regular basis. There could be obsolete pieces in some of your machinery.

Make sure you have an updated log of when machines and equipment were last maintained or repaired. You may be shocked to discover just how overdue your equipment is for basic maintenance.

3. Evaluate Your Workplace Environment

Just as equipment needs regular maintenance, factory safety involves regular cleanings and changes. Take some time to evaluate your work environment and determine whether or not safety changes need to be made.

If you need some help, there are plenty of helpful checklists online to let you know what to look for. Think about some of the following as you walk the aisles of your workplace:

  • Codes of conduct between workers
  • Material management and placement
  • How or if procedures are followed
  • Employee compliances with safety procedures
  • Cleanliness
  • Easy exits in case of an emergency
  • Access to safety materials such as fire extinguishers

4. Allow For Frequent Breaks

One of the leading causes of workplace accidents isn’t due to mechanics — it’s due to employees. Keep workers happy and refreshed by allowing for frequent breaks.

Recently, Tyson Foods found themselves at the center of a horrible controversy. Tyson violated several codes by not allowing for frequent restroom breaks.

Avoid these costly mistakes. Factory safety will improve and your workers will be happier and more productive.

5. Make Sure Employees Have Access to Proper Equipment

Our final step is perhaps the simplest. The easiest way to improve factory safety is just by giving workers access to safety tools.

Be it hard hats, goggles, hair nets, or even ear plugs, access to these simple tools keeps workers safe.

With these 5 steps, you can keep workers happier and healthier. And if you’re in the market for new machinery, be sure to contact us. From easy repairs to full-on replacements, we can keep your factory safe for less.

How to Replace a Hydraulic Hose

If you are interacting with heavy equipment on a daily basis, chances are you’re familiar with hydraulic pumps. After all, most farming equipment and other heavy machinery run on hydraulics.

When your hydraulic hose leaks, though, it can be a huge hassle, especially if you aren’t familiar with how to replace it.

You can always go the professional route and have someone replace the hose for you, but really, the job is more dirty than difficult. If you’re willing to roll up your sleeves and do the job yourself, you can save time and money.

So let’s look at the steps to replacing a hydraulic hose.

1. Find the Issue

Chances are, your heavy machinery has more than one hose, and it’s important to figure out exactly which one is damaged before you start taking things apart.

It may be obvious if the hose has actually burst, but if it’s just a leak, pick up some hydraulic leak detection fluid to help pinpoint the source of the leak.

2. Assess the Situation

You need to check for two things before you remove the fittings and hose.

First, determine exactly how many components are going to need to be removed for you to safely remove the troublesome hose.

Second, make sure to relieve the pressure from any components directly connected to the hose. This ensures you won’t get a face full of oil when you start removing pieces.

3. Safety First

Heavy machinery is called heavy for a reason. Make absolutely sure that any pieces controlled by the hose are lowered to the ground and can’t fall on you while you work.

You already have a leaky hose. You don’t need to be crushed to death as well.

4. Get Everything out of the Way

Heavy machinery can be a mass of fittings and couplings and attachments and clamps.

Make sure everything around the broken hose is removed so you have a clear view and a clear work area.

5. Loosen the Fittings

Now to get into the real business of removing the hose.

First thing is to loosen the fitting that attaches the hydraulic hose to your equipment. This might be the valve spool, the cylinder, or the coupling, so make sure you’re in the right place.

Also make sure that as you loosen, nothing but the fitting is turning.

6. Remove the Hose

Get that hose off. Don’t worry about cleaning it yet. We’ll get to that in a minute.

It is important to have a bucket handy at this point, though, because some oil will probably spill from both the coupling and the hose.

7. Plug the Fittings

To avoid more leaking oil while you are picking up a replacement hose, make sure you plug the fittings.

The best option here is a plug made for the specific fitting, but if you don’t have one handy, a clean rag will work. Your goal is just to make sure no dirt or debris finds its way into the machine.

8. Match the Hose

Now it’s time to take your hose down to your supplier or dealer and either order a replacement or have a new one made. Most dealerships do both.

Just make sure you clean the hose off. You don’t want to be handling and transporting something coated in oil if you don’t have to.

9. Install the New Hydraulic Hose

Once that new hose comes in, get it back on your equipment!

Make sure you’re using temporary plugs on the hydraulic hose itself to ensure everything stays clean during installation.

Replace the fittings, replace any clamps or guards you removed, and check the fluid levels. You’re ready to turn your equipment back on and see how good a job you did.

10. Check for Leaks

Fire up your equipment and check the area for leaks. If everything looks good, congratulations! You just replaced your own hydraulic hose!

If you need any additional help, feel free to get in touch with us.

Industrial Safety: 4 Tips for Ensuring Safety on an Oil Rig

Do you love working on an oil rig? If so, you’ve probably gone through a fair amount of industrial safety training.

Yet, working on an oil rig can be a dangerous job. For example, the Minerals Management Service handles offshore drilling and reported 39 fires or explosions in the first five months of 2009 alone.

Clearly, you can never be too safe. To ensure that you’re protected from the hazards of an oil rig,  take a look at our tips below.

Keep reading to learn about the top four tips for keeping you safe on an oil rig. Let’s get right into it!

Keep the machines working properly

While it may seem that the first thing you do should revolve around keeping people protected, it is actually incredibly important to keep the machines running smoothly.

These machines can make or break the safety of workers on the oil rig. As such, it is essential to keep the machines working properly.

You need to treat the machinery well and keep it running smoothly or else you may endanger your life and the lives of those around you.

Be sure that everyone around you is properly trained in handling the machinery. Don’t forget to take part in regular maintenance and checkups of the equipment.

Keep repair and safety tool boxes nearby

You can never have too many safety tool boxes around. Be sure that repair equipment and tool boxes are stashed in all corners of the oil rig.

You also want to make sure you have enough first aid kits located in easy to reach places. You never know when someone might get injured and need first aid immediately.

Industrial safety precautions require repair tool boxes and first aid kits to be available on all industrial sites. However, this is especially vital for oil rigs located in the sea.

Request to have more supplies than you think is needed just in case you end up in short supply. You will likely need welding gear, power tools, plumbing equipment, electrical tools, and more.

Be sure you have all the repair and safety tool boxes you need at every corner of the oil rig.

Be on the alert at all times

You never know when an accident may occur so it is really important to stay alert. Often, an accident can happen rapidly and without warning.

Keep your eyes out for any falling equipment and keep focused on your machinery. Remain a safe distance away from any moving equipment as well.

Keep an eye out for your co-workers and avoid bumping into anyone. Remain alert at all times when you’re working on an oil rig.

Need another industrial safety tip? Wear your protective gear!

To avoid getting hurt, be sure to wear high-quality protective gear.

The protective accessories may vary from job to job. you may wear one thing when welding and something completely different when operating heavy machinery.

You may need to wear goggles, gloves, face protection accessories, and more. Whatever the protective gear may be, be sure to keep it on at all times.

To keep yourself and your coworkers safe, consider getting one of our crane inspections. If you need products or services for your industrial works, get in touch with us.

Taking Care of Your Stromag Limit Switch

Taking Care of Your Stromag Limit Switch

Your industrial business is dependent upon its people and equipment. The Stromag limit switch is an essential aspect of promoting the safety and efficiency of your company’s assets.

These limit switches determine whether or not a machine is operating at their capacity, and shut it down if it is not.  Without them, your company could see serious injuries and a loss of productivity.

In simpler terms, your competitive edge relies upon limit switches.

Neglecting your Stromag limit switch is neglecting your business. Once you’ve picked out the perfect switch for your company, you will want to ensure its proper operation through general maintenance.

Here’s how you can keep your equipment running, your employees safe, and your money flowing.

Do A Daily Check Of Your Stromag Limit Switch

Limit switches don’t last forever. Just like other equipment, they will wear out over time and eventually fail. This can lead to serious safety concerns and slow down production.

If you stay on top of looking for general wear and tear, you can order a new Stromag limit switch and have it before your old one fails. That saves time and money.

Even if your switch is brand new, you still want to do daily checks. Manufacturing mistakes happen, so you want to catch any problems early. This will also get your team into the habit of doing daily checks before there is an issue.

Use it Properly

Limit switches are meant to be used indoors. Using one outdoors is unsafe and will lead to equipment failure.

There are also certain types of gases and conditions that can cause your switch to fail:

  • Hydrogen Sulfide
  • Sulfur Dioxide
  • Ammonia
  • Nitric Acid
  • Chlorine
  • Excessive dirt and dust, or anywhere with high humidity and heat.

Try to maintain an environment that does not have major changes in temperature, as this can warp equipment and lead to problems later on.

Keep the Frame and Cover Clean

Check the frame of your switch to ensure that there is not dirt build up that can mess with the electrical components.  You will also want to make sure the cover is not damaged, and replace the cover if necessary or after cleaning the frame out.

Depending on the conditions of your workplace, this can be done annually or more often.

Train your employees on safety procedures for limit switches

Oftentimes when a limit switch is activated, it has to be reset by your employees.  This can prove dangerous if the employee has to climb in order to do so.

There are dozens of cases in which people have been severely hurt or killed due to limit switches that have to be reset.  There are also cases in which limit switches have been over-ridden in order to speed up production, leading to injury and death.

Make sure that your employees know that this is never acceptable, and always provide proper safety equipment in case a switch has to be reset.

Pick the right equipment for the job

There are a variety of Stromag limit switches to choose from. Choosing the right one for the needs of your business is essential to guarantee your satisfaction.

Perhaps you need Potentiometer or encounter mounting, or there are budget concerns and you want to maximize your money.

We are always here to help.  Feel free to contact us here with any questions you might have.

What are Torque Limiters and Why You Need Them

Torque limiters are an essential part of safe operations. And some business owners and equipment operators may wonder if they are necessary at all.

Used in a wide range of machinery, these safety couplings have a variety of industrial uses. Torque is what makes engines and machines powerful.

Limiting torque is important too. It can preserve your machine.

Essential for the operation of wind turbines, limiters can be found in almost any type of engine you can think of.

They don’t just protect machines and operators from catastrophic failure, limiters can also protect delicate internal systems. They save money, energy, and extend the lifecycle of equipment.

Let’s find out more about torque limiters. Here we go:

What Are They?

Limiters prevent mechanical overload. Engineers set torque limiters to a certain measure when incorporating them in engine and system design.

If the machine begins to run at a higher torque than is safe and effective, the limiter will “slip” so as not to damage the machine.

Limiters can be set at nearly any torque level. They have applications in the highest powered engines as well as smaller food preparation.

Sometimes called “safety couplings,” these limiters are engineered into many areas of some machines.

Safe Operations Through Torque Limiters

While specialty limiters can be adjusted to very low torque settings, there are also many machines that require high torque for powerful operations.

When converting wind power to energy, harnessing as much torque safely is essential. With advances in wind turbine systems, engineers are trying to convert more torque to energy.

Limiters assure operators that this torque won’t become dangerous.

In our range you will also find the appropriate torque limiters – no matter whether you need them for dynamic servo applications or special hygiene requirements in the food industry, as a safety device in heavy machinery or for extremely small torques.

Maintenance

Many limiters require zero maintenance, depending on their installation. As with any other preventative maintenance task, you will want to make sure your machinery is operating clean of debris and dirt.

In larger industrial uses, limiters will have to be manually reengaged once they release. This allows operators and engineers to identify the issue that caused the slip.

Putting It All Together

If you are a business owner, all of your parts and systems require special care. Understanding their use and maintenance will save money and prolong the life of your machines.

Kor-Pak can help with all the systems and parts that keep your business running.

With knowledge and know how, you will also be keeping your operators, workers, and customers safe.

We serve numerous industries, including steel, rail, energy (wind), mining, and oil.

And we are both an OEM and distributor for products ranging from Heavy Duty Industrial Braking Systems, Wear Materials and Rubber Parts for Locomotives and Passenger Cars, Engine Seals, Kevlar Bearings, and Custom Machined and Fabricated parts.

We understand your business needs.

Our customers are important to us. Don’t wait to see how we can help with every aspect of your operations plan.

Contact us now and discover how Kor-Pak can help bring value to your business today.