2020’s Leading Manufacturers of Industrial Brakes and Clutches

The global brakes and clutch manufacturing industry grows annually by about 2.5%, and within the next five years, it’s projected to hit $742.7 million. This makes sense- after all, industrial plants like yours need the most updated and efficient equipment to ensure both safety and production.

But who makes the best equipment on the market. Read on to learn about some of the best makers of industrial brakes, clutches, and other heavy machinery!

Antec Drum Brakes

Antec is a manufacturer of power release drum brakes that are also spring-applied. Because they have an optional scale for torque control, the brake torque is simple to adjust. This means that it has a greater variety of applications than it otherwise would, which makes it a versatile investment.

Additionally, all Antec brakes use a TURBEL- a three-phase AC electro-hydraulic thruster- for brake release.

These drum brakes are perfect for use with industrial cranes, but they also work in steel mills and material handling. If you want to ensure that conveyor belts or winches operate appropriately, Antec is also the company for you. 

Marland Clutch

Marland is primarily a clutch manufacturer specializing in sprag clutches, HBG clutches, and one-way CEBMAG backstops. Priding themselves on creating innovative clutch designs since 1931, Marland has over 100 different models of clutches and can accommodate machine shaft sizes of up to 600 millimeters.

Whether you want a high-speed clutch with dual-drive applications or cylindrical rollers in a cage that forces them to move simultaneously, Marland has you covered. 

Johnson Industries

Johnson Brakes is a manufacturer that Kor-Pak has worked with for more than 20 years. As a result, you can trust that they’re one of the highest-quality trustworthy manufacturers on the market.

This company makes a vast multitude of products, including pneumatic, hydraulic, spring-set, or manual disc brakes to engage conveyor belts and rotating manufacturer equipment. Additionally, they offer drum brakes to help your cranes and hoists to work as effectively as possible. Storm brake systems are also an option for rail and industrial wheel clamps.

Johnson offers every type of disc and drum brake under the sun! Assess your needs to ensure that you select not only the appropriate brake type but also a size that works for you.

Get Brakes and Clutch Equipment Today

There are many manufacturers of brakes and clutches on the market. So ordering through Kor-Pak is a must no matter which creator you choose. Our professionals look at and assess your equipment to determine the precise items that you need custom-made.

Now that you know the leading brakes and clutch manufacturers on the market today, it’s time to get started. Request a quote for the industrial equipment that you need for your manufacturing plant. Our experts will answer any lingering questions that you may have and ensure that you have the brakes, clutches, and other machinery necessary for your plant’s productivity.

The Top 5 Benefits of Wireless Crane Control

The wireless trend has transformed a range of industries, and the construction field is one of them.

If you are responsible for moving materials around job sites or warehouses, then now may be the perfect time to make the transition to wireless crane control. This technology controlled by radio is increasingly capturing the attention of companies interested in upgrading their cranes to boost their productivity.

Here’s a rundown on the top five benefits of wireless and remote control for cranes.

 

1. Wireless Crane Controller Can Improve Productivity

Wireless controls offer the benefit of having multi-frequency capabilities.

This is important because it allows you to wirelessly operate several cranes simultaneously and not worry about dealing with radio interference.

2. Remote Control for Cranes Offers Greater Precision

As a crane operator, sometimes you need to move closer to a crane to achieve greater precision. Rather than having to stay in the cab of the crane, you can draw closer to the crane with the help of wireless crane control. 

For instance, let’s say that you need to maneuver loads through a tight space. Or, maybe you need to set a load onto a pylon or bolt. Wireless crane control can make this possible.

3. A Wireless Crane Controller Can Increase Safety

With wired crane controls, you have to move in the crane’s direction along the floor, and your speed must match the crane’s. This boosts your chances of fall and trip accidents.

However, with a wireless controller, following the load’s path is not necessary. As a result, wireless control makes crane operation safer overall.

In addition, let’s say that you need to move farther away from your crane to remain safer at the job site. For instance, perhaps your load contains hazardous materials, or it is very hot. Wireless controls allow you to stay back while still getting the job done accurately easily. 

4. A Wireless Controller Offers Better Visibility

With wireless controls, you can easily move around your job site or the floor to get a clear view of your crane. Thus, you can load without having to rely on a spotter. 

This makes wireless controls handy during and before crane operation.

5. Remote Radio Crane Control Is More Convenient

With wireless controls, you don’t have to deal with tangled cables. This can help with preventing problems for the operator and the load.

How We Can Help with Wireless Crane Control and Your Other Crane Needs

In addition to offering wireless crane control, we provide a wide range of other crane upgrades and modernization services.

For instance, we can help you to take advantage of a rubber-tired gantry crane for stacking or grounding containers. We also offer electrical overhead traveling cranes for maintenance and manufacturing applications.

We can also inspect your cranes and repair your existing crane equipment as needed. Furthermore, we can create custom crane equipment for your unique applications.

Get in touch with us to learn more about how our crane services can help you to take your projects to the next level in the months and years ahead.

5 Things to Know About Custom Rubber Products for Rail Applications

Custom rubber products for rail applications play a pivotal role in the 140,000 miles of railroad tracks that line our country and the world beyond. 

We have the equipment required to manufacture custom rubber products for rail applications. Before moving forward, though, brush up on all you need to know about these unique rail products. 

1. It’s Not Like Other Plastic

Nearly 29 million tons of rubber are made every single year. 

Much of that plastic goes into generic, mass-produced items. But for rail products, rubber has to be custom-fit to the specifications of every project at hand. 

There is more than one reason for this, too. 

2. Custom Rubber Products React to Their Environment

The wrong rubber can be a big problem when it’s part of a railway installation. 

Before a professional can fit the right part, they have to know details about the environment in which the rubber will be used. 

What temperature can the rails reach? Are there any gases or chemicals that might come in contact with the rubber? It’s also vital to know if any light will hit it, as such a glow can compromise the rubber products, too. 

3. Rubber Doesn’t Just End Up On the Rail

We say we make custom rubber products for rail applications, but you won’t just find our creations on the tracks. 

There are plenty of other locomotive-centric places where custom rubber products are essential. 

For example, we make custom rubber installments for train bumpers, and we can seal engines with them, too. 

4. You Can Choose the Type of Rubber

Not all rubber is created in the same way. 

Some of the rubber for our custom rail products comes from natural sources. But 70 percent of the rubber used today is synthetic, human-made for use in railway applications and beyond. 

You can choose either natural or synthetic rubber for your rail products. Each option has its advantages, though. 

High temperatures and oil are no match for the incredibly resilient synthetic rubber. On the other hand, natural rubber makes for excellent grip — and it can last a while in the right conditions, as well. 

5. It Doesn’t Start and End With Rubber

Finally, know that your custom rubber products for rail applications aren’t merely made of rubber — at least, not in every case. 

Sometimes, you’ll need an installment that has a bit of rubber mixed with another material to complete your project. An end-of-car diaphragm may need rubber and metal for sturdiness and safety, as an example. 

We can fit your custom rubber products with these other must-have pieces in mind. 

Choose the Right Rubber Products — From the Right Supplier

Now that you know more about custom rubber products — and how they work with railways — you can make the right choice in purchasing them for your industrial project. 

Start with us and our custom creation of rail applications. You can check out our blog, too, for more information about rubber products and our other specialty items.

Working with industrial equipment takes a keen eye and a great deal of precision. The biggest reason for this is safety because the smallest mistake or overlooked detail can mean a serious injury. 

Cranes have a very particular method of testing due to their broad reach over a construction site. Regular maintenance and inspections keep your cranes safe and secure. To do this well, you need to consider several things. 

Today we’ll break down five methods to consider when crafting a proper crane inspection checklist. Let’s dig in. 

Making Safety Count With a Proper Crane Inspection Checklist

The basics of any industrial equipment inspection come from the standards put out by OSHA. Going over these items and standards will give you the right specifics but not always the best method.

These five safety tips below will help you break down the right level of support your crane inspections should have. 

1. Making Frequent and Periodic Inspections

There are three types of inspections, all based on their frequency. 

The first type of inspection is the initial inspection. This inspection happens when the machine is brand new and helps to check for factory defects, damage in transport, or poor assembly. 

The second type is the frequent inspection. These often happen every day, week, or month depending on how much use the crane gets. These cover all the operational basics and checking on wear and tear. 

The last type is the periodic inspection. These happen from year to year or per business quarter. They involve a substantial and thorough rundown of every item on the checklist. These are even more useful if a crane has not been in use for a few months.

2. Noting and Adjusting Crane Operating Areas

Your crane has a great deal of reach that covers a wide operating area. Anyone can get hurt if not careful in these areas. 

To keep safety up, make sure that the noted safety areas around the crane are still evident. Check the signs and markings that note the area, make sure all of them remain easy to see. 

3. Checking Even the Smallest of Pieces

Never underestimate the danger of a loose bolt or a damaged cable. When going through any crane inspection, keep an eye out for damage on any part of the crane. There will be more out of the way areas that can get forgotten and may require replacing when you least expect it. 

4. Inspecting With Test Runs

Often to ensure that the crane is still operating at peak efficiency, you will need to run it through test runs. Have a crane operator perform some common crane tasks with a careful eye on anything that reacts inadequately or sluggishly. These can be signs of degeneration that comes with time. 

5. Using the Latest Diagnostics Test Software

There are several inspection apps and software that can help you ensure your inspections are thorough and in-line with OSHA regulations. These apps can range from a checklist reminder to a diagnostics test on any software your cranes may run. 

Upkeeping Safety With Quality Crane Inspections and Repairs

Keeping these five tips in mind, you can build a proper crane inspection checklist. Be vigilant and thorough, and you can keep both your workers and equipment healthy and happy. 

To keep your cranes in the best shape, you will need replacement parts as time goes on. We here at Kor-Pak excel at providing the best crane parts and service. Contact us today for more information. 

The Best Hydraulic Disc Brakes for Industrial Applications in 2020

Hydraulic disc brakes have a slew of uses both personal and commercial. 

You might install them to make your mountain bike safer to ride. Or, you might invest in hydraulic disc brakes to power and pause a primary manufacturing setup. 

We want to focus on the industrial side of hydraulic disc braking systems. Perhaps you’re on the lookout for the best brands out there for your commercial installment. We know that different projects will call for different versions of the same great product. 

Here’s who to look out for — and why: 

Stromag

Stromag makes industrial brakes with the efficiency of their products in mind. And they’ve maintained the high quality of their products — and business — since 1932. 

They have long relied on the most innovative technology available to ensure their products work well and for a long time. This fact applies to industrial braking systems and the many other items that they sell to commercially focused clients. 

Scan-Pac

Scan-Pac has the ability to either mold or machine-make the items that their clients need. They know that some products will require rigid materials, while others beg for something more flexible. 

As such, the Scan-Pac team will custom-fit the hydraulic disc braking system that will slot into your design. They use all types of materials and methods to give you the perfect set of brakes for your manufacturing task. 

Marland

Marland has a simple goal when it comes to their industrial hydraulic disc brakes. It’s the goal that drives the company’s entire mission, which they’ve chased for nearly 90 years. 

They strive to produce products that beat industry standards. That way, you can install their hydraulic disc brakes and make the most of your operational uptime. 

SEW Eurodrive

Not all industrial installations are created equal.

You may want a hydraulic disc brake that works continuously, along with the rest of your machinery. Or, you might want it to have the power and strength to stop significant amounts of motion. Sometimes, precision is the most crucial element instead. 

No matter where your project falls, SEW Eurodrive has you covered. They know that every project is different — and they have the right brake to use for yours. 

Demag

Lastly, we have Demag, a company that describes its brake system in three words: reliable, robust, and simple. 

It’s one of the best industrial braking systems out there because it has consistently high performance. And they have a bespoke operating principle, which removes the need for any switching elements or otherwise separate controls.

Instead, you just get to enjoy the high-performance brakes that come with any Demag system.

Choose the Best Hydraulic Disc Brakes For You

Not all projects will require the same type of hydraulic disc brakes. 

The above companies are some of the best that 2020 has to offer you. So, figure out which of our favorite brands makes the model that’s your perfect match. 

If you have any further questions, don’t hesitate to contact us today. We can partner you with the right resource, whether it’s hydraulic brakes or one of our other specialty items.

The Common Causes of Drilling Rig Accidents and Disasters

Did you know as drilling increases, so do deaths—with deaths rising by 28% in one year? Working on oil rigs and platforms can have an increased risk for workplace injury and can be harmful to the surrounding environment.

An oil rig fire or explosion can happen and does happen in this field. Keep reading, and we will guide you through the common causes of drilling rig accidents.

Dangers of Working in the Oil Rigs

Oil rigs can be a dangerous place to work because you are drilling into flammable materials.

You want to make sure you are providing the best industrial machinery to keep your crew safe from brakes and clutches to the large cranes and vessels. Equipment failure is a common accident that happens.

The crew can take precautions, but some accidents are inevitable in this field.

Explosions, fires, and blowouts are other accidents that can happen on-site and are very harmful and dangerous.

Common Causes of Drilling Rig Accidents

We will walk you through the common causes of explosions, fires, blowouts, and equipment failure in oil rigs.

These accidents happen often, and you want to take as many precautions as possible because they can be deadly.

1. Equipment Failure

Maintaining your equipment in the oil field is essential. The fields rely on massive and sophisticated machines to operate correctly. If you don’t maintain your equipment, pipes and valves can be destroyed, and machines may malfunction or multiple other issues.

There can be accidents while working on or with the machine if it’s not working correctly. Kor-Pak Corporation provides overhead crane inspections that you should do routinely to ensure a safer work environment.

2. Blowout

Blowouts are when oil or gas erupts from the well. The system monitoring the pressure has stopped working when this occurs. A blowout can cause a fire or explosion.

3. Explosions

Extreme pressures from burning vapors cause explosions. When the pressure is too much, the top of the container can come off. Pressure systems are put in place to prevent this, but sometimes they don’t work.

4. Fires

Oil well fires occur when pressurized gas erupts from the well and comes into contact with sparks. The fire is hard to put out because of the large volume of fuel. Burn injuries can be severe because of the size of the fire.

Environmental Effects

One example of an oil spill is in 2010. The Gulf of Mexico was the victim of 210 million gallons of oil. It was called the Deepwater Horizon oil spill.

This spill was damaging to the fish and marine life because the oil is poison to them. Beaches, fisheries, and coastal communities that were along the Gulf also faced damage and had to be shut down.

The oceanic environment and eco-system are still facing the consequences today.

Take Precautions and Keep Employees Safe

If you are managing an oil rig, or are a part of the crew, be aware of the drilling rig accidents.

Take any precautions for explosions, fires, blowouts, or equipment failure that you can to be safe.

Kor-Pak corporation can help with your oil machinery needs. Check out our brake repair and reline services and machine inspections today.

What Traits Define Industrial Machines and Equipment?

Industrial strength. What exactly does it mean for machines and equipment to be industrial strength? How are industrial machines and equipment different from common machines?

Keep reading to learn the differences, as well as a little about the current and future markets for industrial goods. 

What Are Industrial Machines?

Industrial machines are for use in large-scale business or manufacturing. In the same way, industrial equipment is used in a large-scale business setting for heavy industry. 

These machines and equipment are used for large, heavy operations that would otherwise not be practical.

For example, to build a skyscraper, you need an industrial crane and other equipment. Or, to dig for oil, huge industrial oil rigs are necessary. To provide wind power for whole communities, you need industrial wind turbines. 

We provide the parts, equipment, and systems to outfit these types of projects. 

How Are They Different Consumer Products?

The primary difference is that industrial machines are for larger-scale purposes than common products. 

You might say that any machine or equipment could be either industrial or common equipment, depending on its intended use. If you buy a ladder for personal use, it’s consumer equipment. If an industry manager buys the same ladder for use in a factory, it’s industrial. 

But that’s not what we mean when we specify industrial machines and equipment. 

Generally, when we refer to industrial machines, it means large, durable equipment. 

It is tougher, bigger, and can be used day-in, day-out in a factory or other industrial setting. 

A few of the machines and equipment we’re talking about here could occasionally be used at home, but usually describe huge equipment that large corporations utilize.  

Some examples of large industrial machines are oil rig equipment or industrial cranes

Market Forces 

The market worldwide for large, industrial equipment is valued at about $113 billion. New construction drives the demand for such equipment. Like many industries, it is very connected around the world.

As developing countries build up their infrastructure, the demand for industrial equipment increases. Also, more developing countries can start construction projects as technology improves.

As the world gets more connected, the demand for large industrial machines goes up with it.

The common trait of all these machines is that they are used in the large-scale production of goods. 

The Future

In the future, industrial machines will do more of the work. Some factories may even use the equipment in total darkness since robots don’t need light!  

But the demand for industrial equipment will keep going up as long as the world continues to build new things. This will be true even if some work becomes automated. The machines doing the work will still need industrial equipment to do the job. 

Whatever the future brings, industrial machines and equipment will always be needed. 

Contact Us

Please contact us today if you have any questions. We are ready to assist you in determining which industrial machines and equipment would be right for your company. 

It’s Time to Modernize: When Old Equipment Just Can’t Cut It

Outdated machinery and equipment that isn’t up to today’s standards can be dangerous and, in some cases, even cause injury or death.

It’s essential to make sure that your machinery is always on par with codes and safety standards. It’s easier than you think to modernize old equipment and it pays off.

Have you considered modernization when it comes to your old equipment? Read on to find out more about it.

What Does “Modernize” Mean?

To “modernize” something means that you are bringing it up to the current standards of today.

When it comes to machinery and equipment, you might modernize it by changing its parts or adding parts to it. This keeps it up-to-date and running as it should be by today’s standards.

Update vs. Upgrade

You’ve had your machinery for quite a while, but it’s time to either replace it or fix it. Replacing it costs quite a bit of money and means you may be without a machine until the new one arrives.

In this case, modernizing your equipment might be the better option.

There are many pros to this method. The first is that parts are often readily available, even more so than the full units themselves. That means that you’ll lose less valuable work time when replacing parts.

Aside from saving money and time, modernization is a great way to keep your old machine up-to-date and working its best. Often, old parts will be discontinued, or a better option becomes available. You can install the latest and greatest into your older and otherwise reliable machine.

Many old machines can be updated with the newest technology that enables them to have cloud connectivity. It will keep your machine up-to-date and running the best that it can.

Regular maintenance is also helpful once you have all the parts and add-ons installed.

Before you know it, it will be working and running even better than before.

How Does Modernization Improve Upon Safety?

Safety when working with machinery is a huge priority. It doesn’t matter if you’re a large company or an individual. An excellent resource for keeping safe comes from the OSHA, which talks about how to follow safety standards when working with machines.

By modernizing your machinery and equipment, the parts will help it run efficiently and safely. This minimizes the risk of injury while operating the machine.

Are You Ready to Modernize Your Industrial Machinery?

If your machine is operational but needs an update to keep it running at its best, modernizing might be the right choice for you.

Since it’s cost-effective and accessible, this method will save you money and time in the long run. It will also extend the lifespan of your old machinery and equipment.

Whether you’re in the market for crane wheels, clutches or hoists, Kor-Pak has the best parts to suit your needs. If you want to modernize your machines, have a look at our inventory to find the parts that will keep your equipment running for years to come!

 

 

 

Repair or Replace: The Sometimes Confusing Economics of Maintenance

We live in a world where technology is continually advancing. The equipment you use for your business keeps getting new upgrades.

When technology is involved, you’re guaranteed to have it malfunction in some way. When your equipment breaks down, it can be tough to decide whether it needs to be repaired or replaced.

Below, we’ll review what it means to repair or replace your equipment. 

Cost to Repair 

First, check the equipment’s warranty. If you’re still protected, most of the costs associated with the repair will be covered.

Second, review how much it would cost to repair your broken equipment. Some of the costs associated with repairs include:

  • Removing the broken part 
  • Replacing it
  • Installing a new one
  • Testing the equipment

Third, consider the ongoing costs associated with future repairs. How often will repairs need to be made?

Fourth, think about whether it will cost you more to repair the equipment than to replace it. As a piece of equipment gets older, the repairs go from minor fixes to more significant problems.

Finally, find out if you’ve finished paying off your current piece of equipment. If you replace your equipment while you’re still paying it off, you’ll be spending a lot more money.

Cost to Replace

Check to see if you’re still under warranty and whether you can get a new replacement.

If you’re no longer under warranty, find out how much it would cost to dispose of the broken equipment. What is the salvage value of it?

Next, consider how much it costs to purchase and then install the new equipment. What’s more, once the new equipment is ready, you need to re-train your employees and go over the safety procedures.

Age

The age of your equipment can help you decide if it needs to be replaced or repaired. Equipment as it ages requires more repairs, leading to higher costs. Older equipment may be cheaper to replace.

Yet, if it’s a newer piece of equipment that has broken down, you may want to opt for repairs.

Safety

Older equipment is more likely to be out of date. Safety can be an issue if you have an older piece of equipment that keeps breaking down. Malfunctions in the equipment can lead to your employee injury.

Regular maintenance can help prevent your equipment from malfunctioning. 

Efficiency

The efficiency of your equipment will help determine if it should be updated vs. upgraded. Technological advancements have led to improvements in machinery. This allows them to run more efficiently and cost-effectively.

Older equipment won’t work as efficiently as new equipment and might be outdated. Older equipment can take longer to get a job done compared to newer equipment. What’s more, the new equipment might do a better job of completing the task.

Furthermore, the new equipment may not need as much power or fuel to keep it running.

Time

Find out how much production time is lost when a piece of equipment is inoperable.

Repairing a piece of equipment means you’ll have use of the machinery quicker vs. if you replace it. If it’s a crucial piece of machinery, replacing it may not be an option. 

If you choose to replace it, there will be more downtime, leading to the loss of production. However, if the equipment continually needs repairs, replacing it might be your only option.

Do You Need to Repair or Replace Your Machinery and Equipment? 

Hopefully, this guide has helped you figure out which is right for you. When it comes to your business, you want as few machine failures as possible. Review our blog to learn how to avoid machine failure in commercial and industrial equipment.

Reach out to us today if you have any questions or are looking to repair or replace your equipment.

The Basics of Industrial Wet Brakes: A Complete Guide

When you’re running heavy equipment, you need brakes that can be relied on. You need brakes that will continue working when you need them most, and stop whenever you hit the brakes.

The modern heavy machine operator has come to trust wet braking systems for the difficult task of stopping their equipment. But how do wet brakes work?

Continue reading to find out the answer to this question and much more.

What Are Wet Brakes?

Wet brakes are a modern alternative to the traditional dry braking systems for varying types of machines.

In a dry braking system, the brakes are mounted on the outside of the vehicle. They use friction to stop. While this works well for light braking applications (like traditional road vehicles), it isn’t the best option for most heavy braking applications.

A wet braking system is mounted on the inside of a vehicle, directly in the differential. They run inside oil or transmission fluid, which is how they got their name.

Wet brakes use hydraulic pressure to stop a vehicle. There are multiple brake discs inside these systems, versus a single disc in dry brake systems. You may hear these brakes called “oil-cooled brakes,” because the oil around them helps keep them cool under high pressure.

What Applications Use Wet Brakes?

You’ll find wet brakes used in a lot of heavy machinery. A few examples include tractors, forklifts, dozers, and wheel loaders.

What Are the Benefits of Using Wet Brakes vs. Dry?

As mentioned earlier, dry brakes work fine for road vehicles like cars, trucks, or SUVs. Heavy machinery is placed under a lot of additional pressure, however. This is where the benefits of wet brakes come into play.

Wet brakes offer better stopping power, even for heavy machines working in wet conditions. Since the brakes are mounted internally, they can even stop a vehicle when rolling through the water.

With multiple discs, there is less pressure placed on each one individually. In applications requiring difficult or constant stopping, this is essential to decrease the frequency of adjustments and repairs.

As their alternative name suggests, “oil-cooled brakes” are kept cooler than dry braking systems. Too much heat in the braking system can cause issues not only in the brakes themselves but in nearby engine parts.

A final (but vital) benefit is that wet brakes last longer than dry ones. Although wet braking systems cost more initially, they end up saving a lot of money after you factor in the number of years they’ll last. The return on investment is much higher with wet brakes versus dry.

Do You Have More Questions About How Wet Brakes Work?

At their core, wet brakes are defined as those that work when encased in a fluid. When it comes to heavy machinery, they’re usually the better option.

Do you have more questions about how wet brakes work? Or would you like to inquire about wet brakes for your machine?

Contact us today, and one of our associates will be more than happy to answer any questions you still have.