3 Top Techniques Metal Fabrication Companies Use on Custom Projects

The very core of industry relies on the backs of metal fabrication companies.

Without them, we lose the ability of thousands of industries to operate as they do.

Even knowing this, what does metal fabrication mean? What do these companies do?

The answer is long and complex, but here are the basics.

Understanding Metal Fabrication Companies

It is always a good idea to know what you are buying before you buy it. Someone may tell you; you need a metal fabrication company. If you don’t know what they do, how do you know if that is the right idea?

What is metal fabrication? It is the entire process of taking raw metal materials and crafting them into useful objects.

The process includes smelting of metals, manufacturing alloys, and superalloys, and crafting these materials in the appropriate shapes.

The process has dozens of extra steps and techniques to get from raw materials to the machinery you need. Here are some of the more major ones.

Fabrication Techniques

These techniques are some of the most common you might request from a metal fabrication company. They are the foundation of altering raw materials to usable parts.

1. Cutting

Cutting is a simple action. When you deal with metal, a simple knife will not do. Working with metal requires precision and powerful tools.

A plasma torch is a standard tool for cutting through metal. The plasma torch can reach temperatures of over 45,000 degrees.

Other standard tools range from high power lasers to pressurized jets of water. Each of these tools can slice through metal with ease.

Cutting metal can be a dangerous process. This is why it is best to hire on professionals to do such tasks.

2. Bending

Bending metal into the perfect exact shape needs powerful, but accurate, tools.

Many machines need cylinders or curved pieces. You can’t hammer a piece of steel by hand and maintain that the precise curves and surface that the machine needs.

A key to metal bending is press brakes. These simple machines press the sheet metal between a wedge and a similarly shaped gap. This forces the metal to bend to the precise shape of the gap.

There are many other techniques. All of them based on a variety of bends and curves. A good machine metal fabricator can do any number of shapes as needed.

3. Welding

Sometimes you don’t need to alter one piece of metal but instead combine many parts together.

Welding is the act of superheating metal pieces along the connecting edges to melt them together. Done well, this creates a strong bond with minimal deformities.

Welding techniques range from handheld devices to large computer-driven machines.

Two common processes are MIG and TIG welding. MIG welding uses a continuous feed of energy through a single wire. TIG welding instead uses a tungsten electrode to produce the weld, using an inert gas like argon to protect the weld.

Fit It All Together

Metal fabrication companies put a lot of training and technology behind their process. The best in the industry have experts in their field and a refined process.

No matter what you might need, a good fabricator has you covered. Your business needs quality results, and we at Kor-Pak will lead you there every time.

 

3 Simple Maintenance Tips to Extend Your Work Machinery’s Lifespan

The faster your work machinery falls apart, the more you’re going to have to devote to it in your budget.

Frequent repairs and replacing machinery add up quickly. However, regular maintenance can keep your costs down and your machines up and running. The better your machinery is maintained, the less often you need to fix it.

Expanding your machinery’s lifespan is easier than you might imagine. We’ve gathered three simple ways for you to do just that.

Keep reading to find out more about how to use equipment maintenance to save you time and money.

1. Create an Inspection and Maintenance Schedule

The best thing you can do to maintain your work machinery is to create a schedule. If everything is inspected every morning at 8 AM sharp, it’s much more likely that small problems will be caught before they become big ones.

Some things you and your employees should be looking for during these inspections are:

  • General wear and tear
  • Lubrication levels
  • Loose parts
  • Parts that are moving which should not be
  • Parts that aren’t moving but should be
  • Anything out of the ordinary

Something else to set up is an official maintenance schedule. You should know how long each part in your machine is supposed to last, and replace it when it reaches that time, even if it still appears to be working fine.

While this may sound difficult, it’s as simple as keeping a log book devoted to each of your machines. Whenever anything is done with the machine, write it down.

Stay on top of it, and you’ll always know when a part needs to be replaced.

2. Keep Work Machinery Clean

Dust and grime can quickly wear out parts, especially those that move fast. Dirt creates friction which heats up and damages parts.

Part of your regular maintenance should, therefore, be cleaning industrial machinery. If you don’t clean it, you run the risk of those small particles getting into everything and causing damage.

Something else to keep clean is the work areas. Depending on your work environment, this may be difficult. However, every step you take to keep the area clean will help keep your machinery clean and lasting longer.

3. Properly Train Operators

Whether someone learned strictly on the job or took heavy equipment operator classes, it’s vital you ensure each person that operates a piece of machinery knows what they’re doing.

Improper machine usage is one of the things that contribute to wear and tear on machines. Someone may be pushing it too hard or using it for something it wasn’t intended to do.

Don’t assume because someone knows how to operate a piece of machinery that they can do it properly. To avoid needing to replace your industrial equipment because of improper use, make sure everyone is trained.

Want More Heavy Machinery Tips?

Now you have three simple ways to keep your work machinery operating well so it will last for its entire lifespan.

If you want more tips on owning and operating heavy machinery, check out our blog. There, you can find everything you need to know about industrial equipment purchasing, maintenance, inspection, installation, and replacement.

5 Easy Tips to Keep Your Loader Machine Running For Years to Come

Are you looking for ways to maintain and preserve your front end loader machine?

To keep your loader working, you need to know how to care for it and which mistakes to avoid.

Proper maintenance and care help your machine to work better, and it extends the life of your equipment. These five simple tips ensure your loader will serve you well for years to come.

1. Take Time for General Maintenance

Skipping the general maintenance can cause wear and tear on your machine. Taking the time to perform maintenance checks reduces the stress put on high-wear areas.

This preventative maintenance checklist goes over all the parts of your front end loader.

Buckets, in particular, can take a beating over time. Make sure to grease them to prevent damage.

Keep an eye on your wear plates as well. Make sure to replace or turn them if they’re getting worn down or you risk costly repairs.

2. Keep Your Front End Loader Machine Clean

Extend the life of your heavy equipment by keeping it cleaned properly.

Wash your loader equipment down on a regular basis. This helps you detect and remove debris that gets lodged in the wheels, undercarriage, or along the windows.

This is also a good time to check for any hydraulic leaks or damaged parts. Finding and fixing these issues early prevents downtime and hefty repair costs.

If you do need repairs, make sure to have it serviced sooner rather than later.

3. Avoid Overexerting the Brakes

Over-applying the brakes can lead to overheating and excessive wear. Hitting the brakes too often results in them wearing out.

To prevent brake failure, take some precautions:

  • Train your operators to go slow
  • Avoid sudden and frequent stops
  • Never ride the brakes

Allow the machine to slow down on its own before braking. Knowing how to declutch also reduces stress on the brakes.

Practicing these tips and following safety requirements ensures that your equipment lasts longer and creates a safer work environment.

4. Skip the High-Speed Shifts

Operators that switch from one direction to another too quickly without using the brakes are overheating the transmission and torque converter. These high-speed shifts cause unnecessary wear and tear.

This can result in these components wearing out too fast. Make sure your operators aren’t guilty of this bad habit.

If you do notice frequent problems, make sure you’re keeping up with maintenance checks and look for warning lights.

5. Let It Warm Up and Cool Down

When learning how to operate a front end loader, operators should always allow time for warm up and cool down periods.

Stick to the recommended warm-up time in the manufacturer’s guidelines. Letting the system reach the proper temperature ensures optimal performance.

Make sure equipment has enough time to shut down. The machine should idle for roughly two or three minutes before shutting down. This keeps the turbochargers from spinning for too long and the bearings from running dry.

Keep Your Front End Loaders Working Efficiently

Always take good care of your heavy equipment by keeping up with routine maintenance checks and cleaning. Also, remember to get your front end loaders in for service on a regular basis.

Instructing operators of your front end loader machine to follow the manufacturer guidelines prevents components from overheating and breaking down.

If you have a question about a part or need special service, contact us or request a quote.

Wet or Dry? How to Choose the Right Types of Brakes for Your Equipment

Brake technology has been around for well over a hundred years.

And during that time, there have been significant developments, from drum brakes to hydraulic brakes and disc brakes.

While there are a vast variety of types of brakes, many braking applications fall into two categories: wet brakes and dry brakes.

So read on as we take a closer look at the pros and cons of each type.

Dry Brakes

The earliest incarnations of brakes were all dry brakes.

From the first wooden blocks used to slow horse-drawn vehicles, through to today’s modern disc brakes, dry brakes have always been the most common type of brakes used. As the name suggests, dry brakes are left open to the air and do not operate inside any type of fluid.

Advantages

The advantages of disc brakes are based on their simplicity.

Since dry brakes need no additional housing or fluid, they are simple to fit and cheaper to install. If you have a problem with dry brakes, you won’t need to take the entire transmission apart to get to the problem. It is also much easier to see when they are wearing out.

Disadvantages

The disadvantage of a dry brake system is that since there is less lubrication than a wet brake system, they will wear out much more quickly. This means that dry brakes will need replacing much more regularly.

Dry brakes also do not have the same level of stopping power as wet brakes and will overheat under heavy use.

Wet Brakes

As the name suggests, wet brakes operate in a fluid. They are usually mounted internally and run within the transmission fluid itself.

By running wet brakes inside a fluid, it gives wet brakes properties much different to those of dry brakes. This can offer real benefits for industrial equipment.

Advantages

Wet brakes are under constant lubrication, which means that they wear much more slowly. Wet brakes will last far longer than dry brakes do. Since they are under less stress, they also require less adjustment than dry brakes.

The fluid also helps to cool the brakes which means they are far more stable under heavy load as they are much slower to overheat.

Disadvantages

Since the brakes are mounted internally, if you want to access the brakes you first need to drain the transmission fluid.

Wet brakes are also more expensive up front than dry brakes. Since they last much longer than dry brakes, this initial expense is often mitigated over time.

Looking for the Best Types of Brakes for Your Needs?

If you’re looking for the best types of brakes for your equipment, then we’re here to help.

We offer a wide range of industrial brakes and clutches. We offer a great variety of size, torque, and style so you should be able to find something to suit your every need. We can also design custom brakes and clutches to your specifications.

And it’s not just brakes and clutches; we have all the parts you need to keep your heavy industry machinery operating at peak efficiency. Feel free to take a look around.

On-the-Job Tips for an Industrial Purchasing Agent

It’s your first day on the job. Your new boss takes you around and introduces you to the rest of the team.

You’re not sure how you got here, but the sign on your office says, “Purchasing Agent” and now you’ve got to perform.

Your business degree didn’t prepare you for this-but the money’s good, and you have a title.

Your job description mentions something about inventory. The last time you did inventory was when you worked at that burger joint. Does that count?

You checked off a bunch of skills on your application, but you’re feeling a little sick.

Negotiating isn’t really in your wheelhouse, and apparently, it’s a requirement.

So, what do you do now?

Don’t sweat it! We’ve come up with a few tips for industrial purchasing agents.

Enhance Computer Skills

A purchasing agent uses computer skills for every aspect of their job.

You roll your eyes and say, “that’s a no-brainer,” but what software skills did you bring to the table when you applied for your current position?

Consider a few ways you use data in your job.

You collect, analyze, and summarize data and trends. Your findings help track and budget expenses. They’re used as a tool for purchase planning.

Spreadsheets bring data from multiple sources and consolidate information in a single location. Using spreadsheets helps identify trends–an essential part of your job.

Your job means you deal not just with sourcing parts for heavy machinery. You’ll also handle sourcing service providers. Spreadsheets keep all parts of your job organized in a central place, which makes you work more efficiently.

In addition to spreadsheet skills, knowing your way around a word processing program will make life on the easier.

Refine Research Skills

Another tip designed to make an industrial purchasing agent more successful focuses on something many people have a love/hate relationship with research.

Put aside the unpleasant memories of college writing assignments and refine your research skills.

You spend a considerable amount of time reviewing sales and inventory records. That’s research!

But what about researching the history of your industry?

Figure out what industries your customers are in and spend time researching those as well. It might help you make better purchasing decisions when you also understand your own end users.

How much time do you invest in evaluating current and potential suppliers? You make decisions about your suppliers based on more than just their prices.

Those decisions come from researching:

  • Quality of products
  • Selection
  • Service and support
  • Production and distribution capabilities
  • Reputation and history.

You must find the most cost-effective products and sources. If you have poor research skills or tell yourself you hate research, it’s time for a change in mindset.

Sharpen Communication Skills

Good relationships with suppliers are a critical aspect of a purchasing buyer’s job. Vendors can make your life difficult by delaying orders. Or they can efficiently manage your last-minute requests for supplies and services.

Your strong people skills will help you develop strong relationships not only with vendors but with your own team members.

People who can communicate effectively are usually also great at building rapport.

When you build rapport with your external and internal team members your earn the reputation of a person who gets things done. That may sound simplistic, but it comes in handy when you want a raise or promotion.

Perfect Your Negotiation Skills

In the world of the industrial purchasing agent, poor negotiation skills can result in lost profits for your organization. It can also mean missed opportunities and promotions for you personally.

You must perfect your negotiation skills so you can come to the table confidently and decisively.

There’s no room for the timid mouse who asks for better pricing and terms.

A good negotiator demands the best rates and conditions for the business. Confidence is what drives an effective negotiation.

Your negotiation skills are a critical part of your organization’s overall profitability. If you implement a few negotiation tips and tricks so that you can source materials, goods, and services at a low cost, it shows your organization you’re a worthwhile investment.

If you haven’t spent time on your negotiation skills, consider taking an online course.

Ask your employer if they would consider covering the costs. Despite what we said earlier about timid mice, this is not a situation where you should make demands.

Develop Foreign Language Skills

English is the native language of the United States.

Nothing new about that but are there any other countries in the world where English is the primary language spoken?

So, you took Spanish, German, or French way back in high school, right?

Can you have a conversation today in the language you studied in high school or college?

The ability to speak a foreign language enables a purchasing agent to buy products from around the globe. When you can communicate in a foreign language rapport building is easier.

Imagine negotiating prices in your vendor’s language. First, there’s less chance of misunderstanding. Second, the relationship becomes a partnership rather than one of vendor and buyer.

Everyone involved in your business, including your customers benefit from working with people across the globe. If it weren’t for global business, we’d miss out on a whole world of excellent supplies and services.

Learning a foreign language doesn’t mean you need to go back to school. A quick online search will return a wide range of language learning tools, including apps for your phone.

Be the Best Purchasing Agent

Enough can’t be said about striving for excellence, and that’s especially true for you if you work as a purchasing agent. You’re one of the major players in your company’s profitability.

We hope you got something out of reading our tips.

If you’re interested in researching us and the ways we can help you source industrial machinery parts, contact us today. We’d love to help!

Do You Need New Brakes? 7 Warning Signs You Need to Replace Your Industrial Brakes

Brakes are one of the most repeated procedures and used on many items besides vehicles including cranes hoists and trolley travel drives, but how do you know when you need new brakes?

Industrial brakes are used even more than standard brakes, and when they go out, it can be a disaster. Don’t miss the early warning signs of brake wear and tear and get them replaced quickly.

Brakes don’t just go out. It can take days or weeks before the brakes fail. When they do fail, it can cause severe injury and death especially if it happens on semis and other large machines such as forklifts and boom hoists.

Early detection and replacement can save you money if only part of the braking system needs to be replaced. Here are seven signs your brakes need replacing.

No Braking Resistance

When you press down on the brake pedal, there should be resistance pushing it back up. It’s why when you take your foot off the brake it returns to the original position. If it doesn’t, it’s likely you have a brake fluid leak somewhere in the braking system.

When using them in for hoists and other machines, the braking should not slip.

Bad brakes are dangerous. You need brake fluid to stop properly and slow down the machine. Without it, the brakes may not work.

Controlled Engagement

Industrial brakes need to be precise, and without that precision, there could be devastating consequences. Industrial brakes on hoists and other motors can cause serious injury if you can’t accurately control the braking. Your industrial brakes need to be replaced.

High Pitched Squeal

The first sign of brake problems people notice is a high-pitched squeal when applying the brakes. It doesn’t have to be loud, and at this stage, it doesn’t impact braking much, but it will over time. It doesn’t matter if the brakes are on a vehicle or something different, it’s still a concern.

If you get your brakes replaced now it might cost less because you may not need calipers, drums and rotors all replaced. If you let it go, the sound will get worse and worse.

Screeching Sound

If you manage to get past the high-pitched squeal, then you move on to the screeching sound. You’ve worn down the brakes to the point that it can severely impact your braking. Replacing your industrial brakes should be a priority.

New Brakes Don’t Run Out of Fluid

If you’re consistently adding brake fluid to the braking system, then something is wrong. Good brakes don’t use up brake fluid quickly. If you must keep adding it, then you’re likely losing it somewhere. This is serious because the brakes are getting the fluid they need and could lead to brake failure.

Brakes Lock

When you put your foot on the brake, it’s supposed to apply pressure and let up when your foot lets up. When the brakes lock, they don’t let up and stay on. If your brakes are locking, then replacement is a must. Locking brakes can cause a serious accident.

When speaking of hoists and other machinery, a sudden lockage can damage nearby machinery and people because you lack control.

Not Braking

The opposite of locking brakes is when they don’t brake at all or only brake lightly. There are many reasons why the brakes may not work, but this is dangerous. You may not be able to stop suddenly or stop for emergencies.

Don’t Risk Brake Wear and Tear

Industrial brakes on vehicles, hoists and other machines are subject to wear and tear just like every other piece of machinery. Keep an eye on them and replace them when needed. If you need more information about industrial brakes, then feel free to explore our website.

 

Top 10 Heavy Equipment Manufacturers Worldwide

Need to source some heavy equipment?

Searching for earthwork operations?

Construction equipment, industrial materials handling or more?

You are in the right place.

Infrastructure and housing industries globally continue their upward trend. This drives industry giants like Komatsu and Caterpillar to new heights. The global heavy construction equipment manufacturing market was $181.6 billion in 2016. It is on trend to reach $230.9 billion by 2020.

Stay on top of industry trends for the very best and most innovative solutions to your needs. We cover a variety of construction and industrial applications.

Read on for information on the top 10 heavy equipment manufacturers.

Top 10 Heavy Equipment Manufacturers

Building trends in Asia, Africa, and Europe continue to grow. Global economic pressure has slowed growth in some areas, but demand is still higher than in 2016. There are no new manufacturers joining the top 10 list, even if their position shifts year to year.

Caterpillar (North America)

Distinctive yellow giant Caterpillar tops the list of industrial equipment manufacturers. It delivers engines and cargo handling equipment — also, agricultural and other industrial machinery for global use.

The U.S. based Caterpillar is #1 among construction and mining equipment makers. Their products include gas turbines for industrial use — also diesel and electric trains, earth moving and hoist equipment, and heavy-duty engines.

John Deere (North America)

The U.S. based John Deere also appears in the top 10. It manufactures agricultural, construction, and forestry machinery. It is the second largest heavy equipment manufacturer in the U.S.

You can find its diesel engines, industrial drivetrains, and lawn care equipment worldwide.

Komatsu (Asia)

Komatsu Ltd is a Japan-based multinational corporation. They manufacture for the military, construction, and mining industries.

Komatsu produces a broad range of industrial equipment. Komatsu is Asia’s largest manufacturer of heavy industrial machinery. They are second only to Caterpillar worldwide.

Hitachi (Asia)

Japan-based Hitachi is a leading construction equipment manufacturer based in Japan. They are famous for their small appliances. But, Hitachi’s heavy equipment manufacturing includes excavators, cranes, elevators, and loaders.

XCMG (Asia)

Government-owned XCMG Group is a Chinese heavy equipment manufacturing company and is one of the biggest construction machinery companies in the world. It is China’s largest heavy machinery manufacturer.

Sany (Asia)

Chinese multinational corporation Sany makes its headquarters in Changsha, Hunan Province, China. It produces concrete machinery, excavators, hoists, cranes and wind turbines.

Zoomlion (Asia)

Zoomlion is also based in Changsha, Hunan Province, China. Zoomlion’s heavy equipment and construction machinery products are popular in growing markets. This includes the Middle East. Also, South America, Africa, CIS (former Soviet bloc) and Southeast Asia.

Doosan Infracore (Asia)

Seoul, Korea company Doosan Infracore, is an international company. They produce a range of excavators, loaders and diesel engines.

Volvo CE (Europe)

Swedish giant Volvo Construction Equipment has a long history. It is in the global top 10 list of construction manufacturers every year. Volvo CE manufactures and sells many types of earthmoving and construction equipment.

Liebherr (Europe)

The Liebherr Group is a heavy equipment manufacturer. They make their headquarters in Switzerland and other countries. It provides equipment for mining, aerospace, concrete and maritime industries.

Looking to Maintain or Upgrade Your Heavy Equipment?

Contact us today to discuss heavy equipment manufacturers. We specialize in industrial equipment. Talk to us about overhead crane brakes, hoists, brakes and clutches, gearbox and transmission products.

Overhead Crane Parts: Essential Maintenance Checklist

Are you a purchasing agent trying to assess an overhead crane for replacement parts? Maybe you’re an engineer and need to create a custom industrial solution using an overhead crane. You might even be a dock worker in the market for a new crane hoist.

All of these positions have one thing in common: overhead crane maintenance and replacement parts. Regardless of your title, you understand that there are no cutting corners when it comes to overhead crane maintenance. The safety of all involved is at stake.

So how do you write the checklist for overhead crane maintenance? Does one list fit all?

The answer is no. Read on to learn everything you need to know about how to assess an overhead crane for maintenance and how to replace overhead crane parts.

Approaching Your Crane Maintenance Checklist

As you start to write your overhead crane maintenance checklist, remember how many different types of overhead cranes there are. Each will require different ways to maintain and service the machine, and their own crane replacement parts, too.

Are you maintaining a bridge crane? If so, is it single or double girder? Modular or process?

There are also gantry, jib, monorail, and workspace cranes out there. Each, of course, is designed for different industrial applications.

Before you can start your checklist, assess the work your overhead crane does. Ask yourself the following questions:

  • How does my crane move?
  • How often is it used?
  • How heavy are the loads? What are they primarily composed of?
  • Does the crane work indoors or outdoors?

The answers to these questions will help you assess where you need to pay the most attention in maintaining your overhead crane.

Electrical

Regardless of which type of crane you’re servicing, it’s likely it has an electric counterpart to it. If the crane is used frequently, slow or faulty electrical systems can slow you down.

It’s a good idea to upgrade your switch, breaking, and conduction systems to optimize your crane’s performance. This is a preventative measure, but it’ll save you time and money in the long run.

Mechanical

Here’s the tough thing about mechanical maintenance: after ten to fifteen years, it can be difficult to find replacement parts that fit your (now outdated) overhead crane.

This is a key consideration because overhead cranes are fundamentally mechanical machines. The last thing you want is a worn out mechanical part to present a safety hazard.

That’s why mechanical maintenance often means upgrading your crane’s mechanical elements to more modern pieces. Sure, you can always have your mechanics spruced up and repaired, but that’s not the best investment for the longevity of your machine.

Instead, opt for preventative maintenance. Upgrading will save you the headache down the line of your machine losing value because you can’t find one measly replacement part for it.

Overhead Crane Parts

If there’s one thing that’s true about overhead cranes: most aren’t created equal. Each machine requires a dedicated analysis of its function, purpose, and the lifespan of the overhead crane parts. It’s the only way to write an accurate essential maintenance checklist.

Need help with the process? We can help. Get in touch with any questions you may have about overhead crane maintenance and upgrades!

How to Find the Custom Engineering Solutions You’re Looking For

Do you need engineering solutions that are unique to your project, but you don’t know where to look for help?

We understand your situation.

We have a long distinguished list of satisfied clients that approached us when they faced problems.

Let’s look at the steps that helped them choose Kor-Pak as the engineering firm to provide them with custom solutions.

Identify the Problem

To correctly engineer solutions, you have to begin by identifying the engineering problem that needs to be corrected. You can’t apply the right answer to the wrong question and expect success.

You may have spotted a problem, but is it the core problem? Is it the true issue?

Once you know the primary issue, you can begin looking for a firm with experience tackling that particular type of problem.

We sit down with potential clients to discuss the challenge they’re facing. Together we’re able to isolate the issue and draft a robust strategy for addressing it.

Consider Experience

You want a firm with a documented track record of solving problems like the one you’re facing.

You’re looking for indisputable expertise and proven success. Don’t stop until you find it.

We are well-versed in the engineering demands of many fields. We have engineered industrial solutions in sectors as diverse as including iron and steel, rail, agriculture and farming, port and marine terminals, mining, oil and petroleum, and wind power.

Do You Have a Good Rapport With the Company?

Sometimes companies can’t agree on the best way to address a problem.

Make sure that there’s an understanding before any papers are signed. The firm you hire should see your point of view and be willing to proceed with the project only in a way that fits with your company’s standards and ethics.

One of the reasons we have repeat customers is because we listen.

We even specialize in emergency orders and special orders.

Keep an Eye on the True Cost of the Project

You want to save your company money, but you don’t want to cost it a fortune in the long run.

A conscientious firm will work with you to keep costs to a minimal, but will not sacrifice quality.

Beware of the company that says it can solve your problem for a price that seems too good to be true. The odds are that the low-cost company will find itself in over its head once the project gets underway.

Once the full scope of the problem is clear, it becomes evident that the company doesn’t have the engineering skills that are needed.

If that’s the case, you’ll then be forced to bring in one of the other firms you interviewed to clean up what was left behind by the bargain company.

It’s now going to cost you significantly more to complete the project.

At Kor-Pak we build long-lasting relationships with our customers. That can only happen if we consistently deliver on our promises.

We feel that we only succeed when our customers succeed.

Engineering Solutions to Your Worst Problems

Whatever your problem happens to be we want to discuss it with you.

Don’t you think that you’ve wrestled with the issue long enough? Let us lend a hand.

Contact Kor-Pak today to discover how quickly we can devise custom engineering solutions to your company’s most perplexing issues.

Understanding The Differences Between High vs Low Friction Materials

Rub your hands together as fast as you can. That heat you’re feeling? That’s the result of friction. That very same friction helps us run some of humankind’s most impressive machinery.

Friction is an inevitable result of materials rubbing together. Think about a car’s piston. When the piston operates, metals rub together, and friction is born. Too much friction and the pistons won’t move.

Car brakes also rely on friction, though in this case friction is positive. Brake pads rub against rotors to stop your car. The resulting friction is the what causes your car to stop.

Though all friction isn’t created equal, in some instances, we’re trying to create friction and in others limit friction. We adjust friction levels by utilizing high and low friction materials.

Aiming for precise amounts of friction ensures the system or machine is operating at 100 percent efficiency. Today, we’re explaining the differences between low friction materials and high friction materials.

High and Low Friction Materials: The Similarities

All friction materials have one thing in common. They’re used in an application that requires friction. It seems obvious, but it’s essential to understand that friction materials all serve the same end goal.

Any material used with friction in mind has properties similar enough to handle friction in at least some amount. When you’re talking about high and low friction materials, you often run into overlap.

Take plastics, for instance. Plastics are often friction materials, in both high and low friction applications. The plastics themselves are all somewhat similar regarding makeup. Small changes to their structure can affect how much friction they’re able to handle.

While not plastic, let’s use car brake pads as an example. Different brake pads have different stopping distances. They’re all using remarkably similar materials to stop your car.

Which brings us to…

High and Low Friction Materials: The Differences

Let’s keep talking about brake pads. Brake pads all use similar materials to help stop your car. However, altering those materials ever-so-slightly can affect stopping distances. Higher friction materials stop cars faster than lower friction materials.

High friction materials generate more heat, have rougher surfaces, and can have both longer and shorter lifespans than their low friction counterparts.

For the most part, when you’re dealing with friction, everything makes logical sense. Rougher materials have more valleys and hills that catch on other materials. Rubbing your hands together gets the extra-heat point across, and material lifespan changes due to various factors like hardness, specific application, etc.

Shopping for Friction Materials

Choosing the right friction material for your application ensures you’re operating both safe and efficient machinery. Subtle differences between high and low friction materials mandate that you’re hyper-aware of what you’re buying.

It’s possible for parts to come in a variety of friction levels. The wrong amount of friction could have severe consequences for your application. Our experts can help ensure you’re picking the right part for your needs, every time.

Let us help you get shopping today.