3 Reasons to Upgrade Your Farming Equipment

The costs of farming equipment vary widely, depending on the size of your operations, the types of crops or livestock you raise, and your chosen methods. However, one thing that doesn’t vary is that the cost of your agricultural equipment represents a major investment and a deep cut in your farm’s profits.

The average farm in the U.S. spends more than $180,000 a year on production. It can be difficult to decide how to spend that money and what equipment to buy. However, while expensive, investing in new equipment can have big payoffs.

Keep reading as we explore 3 reasons to upgrade your farming equipment.

1. Improve Productivity

One of the biggest reasons to upgrade your agriculture equipment is the chance to improve your farm’s productivity. The agriculture industry has come a long way in the past few decades. Advancements in technology, such as GPS, robotics, and automation, have changed the way that common farm equipment operates.

If you’re still using outdated equipment for agriculture that lacks these and other modern innovations, you could be missing out on some big benefits.

Technology like GPS and automation can increase farmers’ output, better care for their animals, and even detect disease spread earlier than ever before. All of this adds up to greater productivity, fewer man-hours required, and more output than with outdated equipment.

2. Increase Safety

It’s no secret that farms can be dangerous workplaces. Recent studies suggest that the rate of annual accidents in the agriculture industry may be higher than previously expected. In 2019, more than 570 fatalities occurred in the industry, making it the most dangerous sector in the U.S.

However, with new equipment comes a chance to improve conditions and increase safety. In addition to getting rid of equipment that could be faulty or difficult to repair, upgrading to modern agricultural equipment is also a chance to enjoy modern safety features that can improve the overall well-being of your employees.

3. Greater Profits

With fewer accidents, fewer repairs and downtime, and greater productivity comes one major benefit; higher profits.

Upgrading your equipment for agriculture applications is a big investment. However, if that equipment can help you reduce the number of man-hours needed to get the job done, increase output, or reduce costly issues like disease spread, that investment can quickly pay for itself.

Upgrading Your Farming Equipment

Upgrading your farming equipment can help you to improve productivity, increase safety, and boost your farm’s bottom line.

While deciding to upgrade your equipment is a big investment, doing so can help you reap these and other benefits that can help you to recoup your costs in the coming years.

As an expert in agricultural equipment, Kor Pak can help you with upgrade parts and services. Contact us today to request a free quote.

Railroad Wear Parts: An Overview and Buyers Guide

Freight rail accounts for more long-distance ton-miles than any other mode of transportation. Freight and passenger rail traffic is a critical part of the transportation network. Keeping your railcars moving is essential to your business.

Replacing wear parts when needed is critical in maintaining your rolling stock. Learn more about railroad wearing parts and how to find the ones you need.

The Importance of Railroad Wear Parts

All equipment has parts that wear. Railroad applications involve severe service environments.

Rail components must withstand extreme temperatures, high impacts, and continuous vibration. In addition, locomotive wear parts require periodic repair or replacement.

Replacing railroad wear parts helps avoid costly downtime —  preventing minor problems from becoming more significant. In addition, it promotes safer operations.

Types of Wear Parts for the Rail Industry

Railroad wear parts fall into several categories, including friction wear parts, rubber parts, and pedestal liners. Other wear parts include springs, wheel chocks, coupler parts, and shims.

Friction Wear Parts

Friction wear parts include:

  • Equalizer seats
  • Vertical liners
  • Center plates
  • Wear pads
  • Wear plates
  • Brake shoes and pads
  • Snubbers

Wear parts are made from rigid or phenolic friction materials.

Rigid Friction Materials

Rigid non-asbestos molded blocks are a premium material for heavy-duty uses. They provide smooth, consistent friction with a wide range of friction levels.

Rigid friction materials have low wear and abrasion. They also offer excellent fade resistance.

Phenolic Friction Materials

Phenolic resin is another option for friction material. Thermosetting resins are cross-linked with hexamine. The resin can be enhanced with other polymeric or chemical modifiers.

Phenolic resins provide excellent heat resistance and adhesive performance. They have high mechanical strength.

Rubber Parts

Rubber parts have a variety of uses, such as:

  • Bolster stabilizers and end bumpers
  • Lateral bumpers
  • End of car diaphragms
  • Engine seals

These rail components are made from natural or synthetic rubber. Natural rubber comes from natural rubber latex.

Synthetic rubbers like Neoprene are manufactured. As a result, each type of synthetic rubber has its own specific performance characteristics.

Pedestal Liners

Pedestal liners can be made from manganese steel or a polymer material.

Manganese steel is a stainless steel alloy containing a higher percentage of manganese. It’s ideal for high-stress environments that could cause other types of steel to fail. In addition, it has a high impact and wear resistance level.

Polymer plastics are lighter than steel. As a result, they’re durable, have less friction, and can reduce noise and squealing.

Choosing the Right Wear Parts

Wear parts are essential for locomotives, freight cars, and passenger cars. Passenger railways include high-speed, intercity commuter trains, trams, and light rail. In addition, rolling stock has different needs based on its specific uses.

You can choose OEM or aftermarket wear parts. Aftermarket components from a reliable wear parts supplier can be more cost-effective than OEM.

However, you must verify that aftermarket parts will genuinely fit your vehicle. Important considerations include the dimensions and specifications of the wear parts you’re replacing.

An experienced wear parts supplier can help you optimize your components. As a result, you can use the suitable material where it performs best. This prolongs component life and reduces maintenance.

Work With a Specialized Rail Parts Supplier

Wear parts are essential for keeping your rolling stock performing its best. An experienced supplier can help ensure you get the best rail components for your application.

Kor-Pak is a trusted vendor with expertise in the rail industry. We provide durable, high-quality products to meet a wide range of specifications.

Kor-Pak manufactures and supplies OEM and aftermarket wear parts. Our components are compatible with most commonly-used rail brands. They undergo extensive testing and are used in passenger and freight applications worldwide.

Browse our catalog to find the wear parts you need.

How Kor-Pak Uses Reverse Engineering to Deliver Exceptional Components

The Roman Empire used reverse engineering to create hundreds of vessels in record time. They took apart one Carthaginian Quinquereme and used their learning to improve the design. Thus, they created a navy capable of overcoming the Carthaginians.

The process of reverse engineering is vital for mechanical progress. It goes beyond wartime uses, too. Kor-Pak uses the same reverse engineering processes to innovate components for various industries.

Read on to learn how reverse engineering is a leading factor in our dedication to quality and innovation.

What Is Reverse Engineering?

Reverse engineering is a process used to deduce the design and engineering capabilities of a particular object or system. Manufacturers can reverse engineer many systems, from auto parts to industrial brakes. It helps:

  • Improve upon old systems
  • Innovate new materials
  • Preserve legacy parts
  • Analyze part failure
  • Problem-solving and troubleshooting

In automotive parts manufacturing, reverse engineering analyzes existing auto components. By laying each part out by the pieces that comprise it, engineers understand what makes it tick. Then, they attempt to replicate or improve the design through deductive reasoning.

The reverse engineering process begins by examining an existing component. Engineers then take it apart to understand its physical characteristics and inner workings.

During this process, the engineers examine two key elements. First, is the materials used to make a component. Second is the methods by which they were fashioned together.

Once they’ve deduced these elements, they can begin synthesizing ways to replicate them. But they may also consider improving upon the component. Through rigorous research and development, they may reverse engineer a part better than the original.

Using reverse engineering, we’ve produced innovative, high-quality steel components tailored to industry standards. We deliver exceptional parts by analyzing and refining parts to meet demanding requirements.

How Kor-Pak Uses Reverse Engineering to Create Mechanical Components

Kor-Pak can reverse engineer custom parts for customers. Our expert engineers use this process to replicate existing components and synthesize new ones for various industries.

Our reverse engineering process begins with a detailed examination of the component. We inspect every detail of the part, such as:

  • Shape
  • Size
  • Materials
  • Purpose
  • Performance requirements

Once we understand its design, we can recreate it using computer-aided design (CAD) software. This 3D imaging can capture intricate geometries of the component for improved accuracy.

Once the 3D model is complete, we can make the part to the exact specifications. Our advanced machining techniques ensure that each component meets many industry standards, including:

  • Safety
  • Durability
  • Quality
  • Efficiency

Reverse engineering is the key to creating superior mechanical parts. Our reverse engineering process delivers components that exceed expectations. Thus, we ensure you get the parts you need quickly and efficiently.

Secure Component Design Services Today

Reverse engineering can help many technical and mechanical industries. You need quality, durable components from auto parts to industrial cranes and other sectors. Finding a trusted engineering firm will help.

At Kor-Pak, we’re dedicated to crafting custom components for our clients. We take the responsibility of delivering well-crafted, innovative products head-on. If you’re ready to collaborate with expert engineers on replicating or improving parts, contact Kor-Pak today.

Optimal Output: The Value of Wind Turbine Inspections

Did you know that wind energy produced nearly 400 billion kilowatt hours of power in 2021? With a number like that, it’s clear that wind energy is no longer a fad but a significant player in the energy industry. At the front line of wind energy are the wind turbines that generate the power, both land-based and off-shore. 

As with any mechanism, proper upkeep is essential. Unfortunately, repairing an ineffective turbine is difficult due to its height and cost, both in terms of maintenance specialists and having it not produce power. Read on to learn more about wind turbine inspection and its benefits.  

Benefits of Getting a Wind Turbine Inspection

There are many benefits to getting an inspection that produces financial and operational benefits. Some of these benefits include:

Prevent More Costly Wind Turbine Maintenance

By being proactive and getting an inspection ahead of time, the inspector may find a problem in its infancy. In addition, this could enable you to have proactive maintenance performed, which is less costly. 

Optimal Use of Turbine

A proactive inspection can shorten any downtime that a wind turbine experiences. This optimizes its productive ability. Considering that the average turbine produces at least 6 million kilowatt hours a year, any lost time is a significant energy loss.

Inspection Backed by Coverage

Some inspections are covered by a warranty, meaning that anything missed would be fixed free of charge. This can provide additional peace of mind. Before any inspection, you should ask about items like this.

What Should a Good Inspection Include?

A good turbine inspection covers all of the major wind turbine parts. These parts include:

Turbine Blades

When inspecting the blades, there should be both a surface and a subsurface inspection. On the surface, an inspector should look for cracks, erosion, and signs of being struck by a bird or lightning. The subsurface inspection is conducted through thermal imagining and ultrasound, trying to identify the same issues as the surface inspection.

Braking and Other Mechanical Systems

When reviewing the brakes and other mechanical systems of a wind turbine, an inspector will check functionality but also for signs of excessive wear and tear through visual and auditory methods. 


The nacelle is the protective housing for the wind turbine’s moving parts, including the gearbox, drive train, and brakes. With this component, the primary check is to ensure that structural integrity remains intact. In addition, an inspector should look for cracks and any damage that could result in snow or rain penetrating the systems.

Wind Turbine Inspection 

A good wind turbine inspection should rely on visual cues and use technology to see what the human eye can not. First, a turbine’s major parts are reviewed to determine any current or future problems.

Contact us so we can help.

3 Important Considerations When Replacing Drum Brakes

Drum brakes are typically replaced every six months. This makes them a low-maintenance, long-lasting product.

When they begin to suffer wear and tear, they become smaller, and new ones are required. But replacing drum brakes should be made easier when needed. Here, we’ll look at three questions to consider when replacing the brakes so that you can ensure they have great longevity.

Read on to learn more.

Is There Movement in the Drums?

When brake drums between the wheel get wedged in the wheel hub, they will stay in place much easier – they fit nicely onto the hub! But as time passes, rust begins to occur, and the brakes become more prominent, taking up more space.

This can cause the brake drums to catch the hub. To detach them and have new ones fitted, you need to remember the following:

  • Loosen the brake adjuster so that more space gets made between the brake drums and shoes
  • Two blots can enforce the drum from the hub, while at times, the brake drum components can become scratched
  • Hammers can cause the drum to blow, so you need to use them with caution

The right drum brakes manufacturers will ensure that they are sturdy, well-fitted, and ready to withstand pressure. That way, their longevity is expanded.

Are You Using the Right Equipment for the Job?

Many different tools are used for changing brake drums throughout the process. These include those involved in loosening and tightening tension springs, retainers or changing the placement of the adjuster. 

Always remember to use the right tools for the work!

Some of the primary and most valuable tools used include:

  • Channel-lock pliers
  • Needle-nose pliers
  • Screwdrivers

They help finish the job quicker and more efficiently when brake you replace drums.

Do You Have the Correct Supplies?

Drum Brakes have spring unlockers that help unloosen the brakes. Cleaners and brushes help remove:

  • Dirt and dust
  • Oil and grease from the back plate
  • The wheel hub for replacement

Other Supplies That Help With Replacement

In addition, the following helps— an anti-seize lubricant used in just a few spots to make rust less likely to occur on the hub.

This makes the drum brakes simpler to remove and the brake shoe components on the back plate. But use only when needed and in small amounts so that fewer impurities remain.

Brake grease gets used to help put the adjuster back in place, reducing any additional dirt or grime.

Replacing Drum Brakes Is Made Easy With Our Solutions Today

When replacing drum brakes, remember the following: take the proper precautions to ensure there’s less movement in the brakes, use specialized tools for the job, and source the right supplies.

It’s time to get on board with one of the best industrial equipment manufacturers. Kor Pak is a drum brakes supplier that can help fulfill all your replacement needs. 

Call us now and we’ll help you sort your drum brake placements.

Freight Transportation: How Kor-Pak Keeps the Industry Moving

The freight transportation market grew to $28.66 billion in 2021.

The freight transportation industry relies on a vast range of elements, and one of the most crucial is transportation itself. Railcars need various high-quality parts to function, and Kor-Pak provides several.

Keep reading for a rundown of how Kor-Pak keeps the freight transportation industry moving.

Railcar Parts

Kor-Pak is a well-known railroad parts supplier. We manufacture and engineer various parts for freight cars (and passenger cars) for the railroad industry.

Friction Wear Parts

Railcar transport relies on a wide range of friction-wear parts. This includes things like:

  • Center plates
  • Equalizer seats
  • Vertical liners
  • Wear pads
  • Brake shoes/pads
  • Snubbers

We can custom-build these parts to a high degree of accuracy, ensuring they meet your needs. We also offer different materials, so we’ll have something suitable regardless of the applications.

Rubber Parts

Rubber can add extra friction to parts like brake pads when needed. It can also offer increased shock absorption. Some rubber parts we can manufacture include:

  • Motor mount
  • Bolster end bumper
  • Load leveling bushing
  • Lateral bumper
  • Rubber seals
  • End-of-car diaphragms

Again, various rubber types are available depending on the requirements and application. A consultation with our team is often the best way to determine the most suitable material for a job.

Other Parts

Many less common parts serve a range of rail applications. Some of these are pedestal liners, wheel chocks, coupler parts, shims, engine seals, and many more. In addition, our resources allow us to offer standard parts and make custom parts to order.

Getting Parts in Time

Railroad operations can take a toll on the parts and equipment used. In addition, wear and tear will cause things to degrade, so regular maintenance is crucial.

A proper maintenance schedule will help you determine what parts need replacing before they fail. Then, you can get in touch with us to let us know what you need. We’ll then be able to ensure you have the parts required before you run into any significant issues.

Value Added Services

At Kor-Pak, we go the extra mile to ensure the parts we supply are the best available.

We offer laser-cutting to produce incredibly accurate custom plate parts. We can use this service for multiple grades of steel.

When it comes to rubber parts, we use a range of techniques such as injection molding, extrusion molding, bonding, and fabric insertion. With these, we can produce almost any type of custom rubber part.

Freight Transportation With Kor-Pak

The freight transportation industry has become crucial for transporting goods worldwide. Parts like the ones we make at Kor-Pak are essential to keep things running. The quality of the parts we produce ensures they’re fit for purpose and will stand the test of time.

To find out more about our capabilities, contact us today.

Drum Brakes vs Disc Brakes: The Major Differences

Manufacturers account for 10.94% of US revenue. Because the manufacturing industry is so important, it’s essential that factories have all the heavy equipment they need to run smoothly.

Determining whether drum brakes vs. disc brakes are the right choice for each piece of machinery is a key step. Read on to learn more about these brake types and their applications.

What Are Drum Brakes?

Drum brakes feature a small round drum. It contains pistons as well as two brake shoes.

The drum rotates next to the wheels on a piece of heavy machinery, and the user can depress it. At this point, pressurized brake fluid enters the drum brake and makes the pistons push hard into the brake shoes.

The brake shoes subsequently push against the drum sides and create friction. The friction ultimately slows and stops the wheel’s spinning.

The Basics of Disc Brakes

Disc brakes also use friction to stop an industry machinery wheel from turning. However, their general makeup is different from that of a drum brake. 

A disc brake contains a brake caliper and two brake pads. It also has a flat metal rotor. This rotor spins simultaneously with the wheel that the brake is attached to.

The person operating the heavy equipment then turns on the brakes. At this point, the caliper squeezes the brake pads tightly onto the rotor. This puts a lot of friction against the rotor, and the wheel stops spinning as a result.

Drum Brakes vs. Disc Brakes: Core Differences

Drum brakes have the main advantage of being less expensive than disc brakes. However, they are not as good at dissipating heat as disc brakes are. They get hotter over time and will fade more quickly than disc brakes will.

Drum brakes are also not ideal for wetter areas. The liquid may pool inside the drum brakes if you are manufacturing in a facility with water or oil nearby. This isn’t dangerous, but it makes the brakes slower, so they perform worse.

Disc brakes have an advantage in both hot and wet conditions and are ideal because they do not lock up as easily. Their straightforward functionality means that they won’t lock up when you brake quickly or heavily. This is something that people who are looking for industrial brakes for heavy industrial equipment should think about.

However, drum brakes are a good choice for some applications. This is because of their larger friction contact area. They can provide more braking force than a disc brake of equal size. 

Drum brakes also generate less heat than disc brakes. If you are worried about a machine overheating, drum brakes may be the right choice.

Get Started With Kor-Pak

Now that you know the differences between drum brakes and disc brakes, it’s time to start. Our experts are dedicated to getting you high-quality industrial equipment that will make your manufacturing facility run more smoothly. Contact us to request a product or service quote or get more information.

How to Effectively Communicate During the Custom Manufacturing Process

There are different categories of products in the manufacturing industry. One is stock-made products, and the other is custom-manufacturing products. Yet to complete a manufacturing project, there is one thing of critical importance.

It’s more than just understanding a company’s project specifications and needs. You must effectively communicate during the manufacturing process.

Proper communication ensures the completion of your custom manufacturing projects. Therefore, it is essential to communicate from the beginning to avoid misunderstandings.

Here’s what you need to know about effective internal communication during the custom design process.

Create Design Goals

The first step in effective communication is to articulate your design goals clearly. What are you trying to achieve with this project? Are your performance requirements defined?

What are the end-use conditions of the finished product? Once you understand your design goals, you can communicate them to the Kor-Pak team. We will use this information to develop a proposal that meets your needs.

Be Clear and Concise

In custom manufacturing, it is easy to get lost in translation, especially when multiple people are involved in a project. This can include having many different specifications or materials for a project.

It’s essential to keep your communication as clear and concise as possible. This way, everyone involved knows precisly what they need to do. You want to provide as much detail as possible so there is no room for misinterpretation.

Avoiding misunderstandings during manufacturing can reduce mistakes, remove delays, and save money.

Provide Drawings and Sketches

In addition to verbal explanations, providing drawings or sketches of your desired outcome can help communicate your vision. For starters, it lets the production team understand your idea for your product.

It also allows them to see how you want your product to look, feel, and function. Drawings and sketches can give you an accurate quote for your custom manufacturing project.

An experienced team has many years of reading engineering drawings. The goal is to use your drawings and sketches to understand your requirements. The reason is that it will help everyone involved to communicate more effectively.

Set Realistic Budget Expectations

When starting a custom manufacturing project, you must be upfront about your budget. You also want to outline your project expectations. Finally, you want to understand how much the work will cost.

When you offer this information up front, you remove any surprises, and you’re more likely to be satisfied with the finished product.

You should also be clear about any changes or modifications you want to be made to the original design. This helps prevent any confusion later on during the manufacturing process.

Custom Manufacturing Projects Need Effective Communication

Ensure custom manufacturing projects are completed successfully by communicating effectively. Following the tips above, you can ensure that you properly convey your design goals.

At Kor-Pak, we pride ourselves on being a team that is easy to work with. We understand that communication is critical in the custom manufacturing process.

Let our team help you complete your manufacturing project the way you envisioned. Then, reach out to our team today to get started!

4 Good Reasons to Use OEM Parts and Components

Did you know that the global automotive OEM market is worth over $33.75 billion?

You may have found yourself in a position of needing a new part for a piece of equipment or a vehicle. 

So do you go with aftermarket or OEM parts?

This guide will walk you through four good reasons to choose OEM over aftermarket.

What Are OEM Parts?

OEM parts stand for original equipment manufacturer parts. This means that these parts are identical to the parts in your vehicle from the initial build.

That also means that if you have OEM parts and components, you can expect your vehicle or equipment to run in the same way – both in terms of quality and performance. However, you can expect OEM parts to be slightly more expensive than choosing to go with aftermarket parts. 

With that said, there are several advantages to using  OEM parts for various industries.

Why Consider OEM Components?

You can sometimes get the job done with aftermarket parts. Although OEM parts tend to be more expensive and more difficult to find at times, there are many advantages to choosing OEM parts. Sometimes, OEM is the ideal choice over aftermarket.

Here’s why.

1. Better Warranty 

A warranty on your industrial machine ensures you are spending only what you have to. 

If you choose non-OEM parts and something happens to that part of your machine, you may no longer be under the manufacturer’s specifications. Unfortunately, this means you will be spending money out of pocket to fix the issue rather than staying under warranty.

2. Easy to Replace

Every piece of equipment is manufactured in a specific way. When you go to replace that part of the equipment, it is much easier to replace an OEM part. Most of the time, alternative parts have to be maneuvered differently while also possibly manipulating parts of the vehicle or equipment as well.

This can cost more for labor as well as potentially cause other damage.

3. Quality of Parts

When you stick with OEM, the quality of the parts is excellent. However, while you can find other parts, you cannot guarantee that they will work or fit correctly.

For instance, with an OEM part, everything will line up properly. However, an aftermarket part may not be designed as specifically, so the holes for bolts or wires may not line up identically.

4. Safety 

While the ease of installation and warranty are great reasons to stick with OEM parts, the safety of yourself and the vehicle or equipment is also up there.

Changing to an aftermarket part may involve manipulating other parts and items. This can pose a safety risk.

OEM Parts

Contact us at Kor-Pak to get the OEM parts you need! Whether you need parts as an engineer, a mechanic, or for another reason, we have your back!

3 Things You Should Know About a Crane Braking System

The number of cranes in North America is increasing by almost 5% every two quarters. These have specific demands in how a manufacturer constructs them, from the building method to the braking system. So, what do you need when it comes to the brakes?

Below, we expand on this question and more. By the end of the article, you should know more about crane braking systems and what can influence them. You will also learn about the mandates on their construction from different oversight bodies.

1. OSHA has specific demands

Regarding safety, the Occupational Safety and Health Administration (OSHA) has something to say. For example, their regulations demand that the overhead crane brakes you use be large enough to stop a moving load in a specific time.

More specifically, the regulations state that any brakes must be able to stop the crane trolley within a specific distance. That distance in feet is equal to 10% of the speed in feet per minute when the trolley is at a full load and its top speed.

As such, for example, if your load is moving at 5 feet per second, it needs to stop within 0.5 feet. The crane controls also need to do this when the crane is moving at its greatest possible speed when it is at its maximum listed load.

2. ASME Has Requirements

The American Society of Mechanical Engineers (ASME) also has its demands. They state an industrial braking system must exist, or the crane must have enough friction to stop fast enough. The exact rule they use is that in the case of stopping thrust, the crane trolley must stop within 10% of its speed, much like OSHA requirements.

3. Many Factors May Influence Braking Speed

Many things affect crane braking systems and speed them up or slow them down. When choosing your trolley brakes and the person to operate them, you should bear these in mind. 

These include:

  • A lack of proper methods for working out the speed and position of the crane trolley
  • How distracted the crane operator is
  • A lack of working knowledge of crane operating techniques
  • The state of repair of the brake pads and whether they need replacing
  • The state the crane operators are in at the time of working
  • A lack of traction on the crane trolley due to environmental factors
  • The visibility of the area around the crane trolley and if the operator can see it clearly
  • The make and model of crane brake you intend to use

Make sure you understand how each could impact your ability to know how fast a crane can brake.

Getting a New Crane Braking System

You can come to us to ask if you need more information on industrial braking systems.

Our specialists are ready to discuss your needs with you and find you the perfect crane braking system. So, give us a call today and start the conversation.