A Purchaser’s Guide to Buying Industrial Parts

The industrial parts and machinery industry grew by nearly 7 percent last year. This growth is due in part to the resurgence of manufacturing businesses in the United States. If you’re the owner of one of these businesses, you know all too well how important it is to have the right tools at your disposal.

Over time, the equipment you have in place will start to show signs of wear. Whether you are dealing with down industrial braking system parts or damaged crane components, getting the right replacement parts is vital.

The following are some of the things you need to consider when trying to get the best industrial parts.

What Industrial Parts are Needed?

Industrial equipment like cranes and large hydraulic-powered presses have many moving parts. While you may realize your equipment is broken, you may not understand what is causing these problems. Instead of merely guessing what industrial replacement parts you need, consult with a knowledgeable mechanic instead.

If you don’t have a mechanic with experience on the payroll, you should have no problem finding one to consult within your local area. The money paid to a professional for this diagnosis will be worth it considering the valuable information they can provide.

Do Some Online Research

After you have an idea of what replacement parts you need for your industrial equipment, it will be time for the research phase of this process. Don’t necessarily settle on the first replacement parts you come across. Get online and see which brands are the most reputable.

Ideally, you want to invest in parts that are durable and have excellent warranties attached to them. Paying a bit more for a part with a great warranty is a good idea.

Before selecting the parts you need, be sure to compare prices. You don’t want to spend additional money unnecessarily.

Work With an Experienced Supplier

For most business owners, buying industrial parts online is essential. When purchasing online, you can usually get a fair price and fast shipping.

Before completing your purchase with a particular online supplier, be sure to check out their return policy and the reviews they have received from others in the past. With this information, you can figure out whether the supplier in question is the best fit for your needs.

Also, look for a supplier that can provide excellent customer service. If you are unsure about what you need to get, these suppliers can provide you with the necessary guidance to make this buying process an easy one.

Don’t Wait to Replace Defective Parts

As soon as you notice one of your industrial machines is showing signs of wear, you need to take action. The longer you wait to replace worn industrial parts, the harder it will be to reduce damage.

If you are in the market for quality industrial parts at a competitive price, be sure to contact Kor-Pak Corporation. We’ll help you find the parts for your machines.

Top 5 Stromag Parts for Your Oil Rig

Climate change and warming ocean temperatures mean that there will be more violent and destructive storms battering oil rigs than ever before. Keeping a rig producing in top form and maintaining a safe platform means proactive maintenance during calm periods. 

Rig readiness and safety can be stressful to manage. Optimal use of equipment, wear and tear, regulations, and personnel safety can take their toll on even the most seasoned manager. You need to thoughtfully select, install, and maintain all parts of your rig. 

Stromag is a leader in high-quality industrial brakes, couplings, clutches, and controllers. Why risk your rig with no-name alternatives?

Read this article to identify the top five Stromag parts for your rig.

1. Stromag Series 51 Limit Switches

Challenging crane applications require reliable and easy to install Stromag Series 51 limit switches. They are the ideal choice to meet crane application requirements.  The reinforce polycarbonate housing resists harsh deck environmental conditions.

These are geared cam limit switches. They are universal, easy to adjust mechanical switchgear. They can map a broad range of shaft rotations to installed cam discs.

Use limit switches where switchgear cannot directly limit angles or distances.  A limit switch works indirectly based on the measured angle of rotation.  

2. Stromag Hydraulic Caliper Disc Brakes

When your emergency crane brakes provide the power for a hard stop and hold the load during a power outage, you want ATEX certified brakes. SH Series brakes are ATEX certified. They also hold approval certificates for DNV, ABS and Lloyd’s Register-type. 

Experts trust Stromag quality in oil rig safety.

3. Stromag High-Temperature PERIFLEX VN Couplings

Need flywheel connections or shaft-shaft connections under challenging conditions?  Stromag developed the Periflex VN flexible elastomer coupling with linear spring for diesel engine drives. These highly adaptable couplings have many uses in oil and gas applications.

Suitable up to 120 °C ambient temperature, the compound has temperature stability across a range of temperatures. Periflex VN has high resistance to abrasion, mechanical strength, and media resistance against oil and ozone. 

Suitable for Gen-Set, Compressor Set, or Pump Set operations. 

4. Stromag TRI Couplings

Stromag TRI couplings for piston engines can be screwed directly to the flywheel of an engine. They allow two shafts or flanges to connect

These are the ideal couplings for resiliently mounted or soft torsion drives. Their allowance for axial and radial displaceability is high. 

5. Stromag Emergency Brakes

These are some of the most powerful electromagnetic, mono spring or hydraulic brakes on the market. These reliable safety brakes ensure that loads lift safely and hold when activated.  

  • Fail-safe braking
  • Braking by spring application
  • Electromagnetic release
  • Manual lining wear compensation
  • Brake pads with wear indicator

Choose the type best suited for your needs. 

Stromag is the Top Choice for Oil Rigs

When reliability and safety are on the line, count on Stromag for brakes, couplings and more. Stromag parts are built to last under harsh conditions, including seawater and solvents.

Want to learn more? Give us a call or leave your information, and an expert will call.

What is Sintered Friction Material?

In an industrial setting where heavy machinery is involved, the right type of brakes could save lives, prevent property losses, and allow your business to run more smoothly.

Whether you’re looking into manufacturing machinery or replacing parts on existing machinery, it’s essential to know about sintered friction material.

Keep reading to learn more about this type of brake, and it’s benefits and applications. As you’ll see, it’s a crucial part of several industries.

What are Sintered Friction Materials?

Sintered friction materials are created with a mixture of non-metallic and metallic powders.

Base

The base of sintered friction brakes typically consists of an iron or copper alloy. This is what the other materials are bonded to under pressure to create a strong brake that can withstand high heat.

Friction Agent

The other part of this braking material is the portion that provides friction. The materials used as friction agents vary depending on the application and offer a range of energy capacity, wear behavior, and costs.

Whatever materials are used, they are cold-compacted when in powder form between 12 and 18 psi. This bonds them to a steel backing along with any other wear-resistant agents and fillers the brakes may contain.

What Applications do Sintered Friction Materials Have?

Next, we’ll take a quick glance at some of the most common commercial applications for sintered friction materials.

Sintered brakes are also now standard on motorcycles and ATV’s.

Benefits of Sintered Friction Material

Now let’s jump into some of the benefits you can gain from using sintered friction material in brakes for industrial equipment and machinery. Knowing what they’re commonly used for, it’s easy to see why they’re used in those applications.

Stable Under Various Conditions

When using heavy machinery, it’s crucial to have a brake pad that’s stable under various temperatures. Braking materials that are unreliable under temperature changes can be dangerous.

For outdoor applications such as locomotives or wind turbines, it’s even more critical to have brakes that work in wet or dry conditions.

Handle High-Heat

The metallic properties of sintered friction materials allow it to withstand a much higher temperature than organic options.

Large pieces of machinery generate more heat when slowing down than smaller ones, which is why it’s essential to have materials that can handle the heat generated by friction.

No Warm-Up Time

Some types of brakes require some time to warm up before they start producing results. When you’re in a situation where you need to stop something large quickly, there’s no time for brakes to warm up.

This is the third significant benefit to sintered friction materials. They don’t require any time to warm up so you can expect them to act as soon as you need them to, making them safer and more effective.

Ready to Place an Order?

Now you know what sintered friction material is and how it’s used in a variety of industrial and other applications.

If your business needs a high-quality brake material that can withstand high temperatures, contact us today. We would love to provide you with a quote and help you get what you need to keep your business moving forward.

 

3 Reasons Why the Industrial Clutch is Essential

When working with massive industrial machines, even the smallest piece can be a vital part of the overall work process.

A solid and reliable industrial clutch can be a core factor in a well-run setup. Working with industrial equipment without one can be detrimental.

The 3 Core Reasons for an Industrial Clutch

An excellent industrial clutch can come in a wide variety of forms and can work with all manners of machines. The prime purpose of an industrial clutch is to bridge connected machines and shape and control their power and motion.

When operating a large industrial complex, each industrial clutch can and should be providing all 3 of the below core factors.

While not useful all at the same time, each of them provides an efficiency boost and safety net for your employees and hardworking machines.

1. Higher Rates of Control and Speed

Industrial clutches are the lynchpin between machines. They allow for softer stops, smoother transitions of motion and power, and you can tune them for automatic reactions during emergency shifts.

All of these uses allow your industrial setup to run at higher speeds and efficiencies. Clutches act as a proper safety net that keeps your machines protected and operational. 

2. Better Motor Life with Less Pressure

There are a large variety of motors that get used in industrial equipment. No matter the type of motor, powering up a motor takes a bit of energy and strain. This gets worse when you need to build up to rapid cycling conditions.

In a system without an industrial clutch, the motor is in danger. The only way to control the motion of the load, then, is to start and stop the motor. While the motor can work to do this, doing it at a constant rate will wear it down fast.

With an industrial clutch, the motor does not need a constant shifting off and on to control anything. This takes away a lot of pressure on the motor.

3. Protection Within a Power Loss

When working with expensive equipment and high-value loads, you want to make sure you protect yourself at all times in case of emergency. A power loss can cause havoc if you are not prepared.

Industrial clutches are a perfect tool towards ensuring that preparation. In the event of a sudden power loss, your clutch's design allows it to mechanically activate to ensure a slow and safe stop of machinery.

Without this, there can be grinding halts and nasty breaks when things go south.

Safe and Secure Machinery, When You Need It

An industrial clutch is a simple but powerful piece of equipment that turns a running setup from functional to practical. The protection and efficiency they can provide are critical to a well-run setup.

When you need equipment, maintenance, and information on all things industrial, you can turn to Kor-Pak. Contact us today for more details. 

How The Agricultural Industry Uses Industrial Equipment

Humans have strived for new, innovative technology since the dawn of civilization, particularly in how we obtain our food. But we’ve come along way since the inventions of the wheel and cotton gin. 

Technology is accelerating at an unprecedented rate, and the agricultural industry is reaping the benefits. Inventions are becoming more and more advanced and practical.

In this increasingly high tech world, here are some ways agriculture companies are employing heavy machinery. 

Heavy Machinery and Technology

In the agricultural industry, the implementation of software into farm equipment is perhaps most notable. Equipment such as yield monitors, GPS systems, and seed monitors are making farmers’ lives easier by providing precise assessments.  

One of the top recent advances in heavy machinery is a technology innovation that highly improves grain yield. Two large liners take turns inflating and deflating and gently push leftover grain into a conveyor trough. The process enhances the cleanout process to 99% and eliminates the risk of auger entanglement. 

Not only does it improve crop yield, but it also eliminates the hassle of cleaning the machine’s bin floor. 

After the process is complete, the device shuts itself off, saving even more time. 

Farmers’ challenges with these new technologies stem from different companies not interfacing with one another. Once these technologies synchronize, however, it will be an exciting time to be a farmer.  

Industrial Brakes 

The improvement of industrial brakes is another sign of the many advancements to heavy farming machinery. The agriculture industry is about efficiency and durability. Cost-effective disc brakes that last longer and have improved durability help farmers enjoy longer periods of low maintenance on their machinery. 

These brakes are reliable and affordable, improving the dependability and durability of farmers’ heavy equipment. 

Industrial Vibrators

Farming machinery comes with the unfortunate risk of blockage. Containers, belts, and shoots are all prone to blockage. Industrial vibrators reduce the chances of blockage by continually shaking material. This ongoing shaking alters the flow enough to minimize obstructions, and reduce material build-up if blockages do occur.

Industrial Vibrators have a wide range of applications that make them extremely valuable to the agricultural industry. Improving their design, and tailoring specific vibrators to specific applications is an ongoing process. But, thanks to the design improvements, farmers are enjoying more peace of mind than ever. 

Custom Machining and Fabrication 

Because technology is advancing so quickly, farmers are able to get specialized attention for their specific needs. Processes such as laser cutting, water-jetting, bonding, riveting, and other services can now produce a customized assembly.

Companies are simply designing products that suit the farmer’s individual needs more than ever. 

The Agricultural Industry is Heavier than Ever

Farmers have always used heavy machinery. That’s not what’s changing quickly in the agriculture industry. What is changing, however, is the quality of the machinery farmers are using. 

Today, more than ever, the agricultural industry relies on science and industry for its improvement. Advancements such as those made in the field of industrial brakes are cutting down on farmers’ maintenance costs. Software devices such as yield monitors improve farmers’ accuracy. And customization is offering high tech solutions to heavy machinery that simply didn’t exist prior. 

We live in an exciting technological time full of industry and highly mechanized processes. It’s essential to look for which of those processes you can potentially benefit from.

So what are you waiting for? Check out our blogs to find more excellent information about heavy industrial equipment. 

3 Signs You Need EMG Thruster Repair

Keeping equipment operational means more uptime for any business which operates heavy equipment as their core service.

More uptime, in turn, means better customer service and ultimately a better bottom line.

For harbor cranes and other heavy equipment requiring a more sophisticated braking system, EMG thrusters are the heart of the braking system.

If your brakes are failing, EMG thruster repair can get you back online quickly, if you have the right repair service doing the repair job.

Where and how the EMG thruster is used is critical to a smooth and safe operation of heavy equipment around the world.

Failing to maintain this critical component can cause poor operation of heavy equipment, not to mention unsafe equipment operation.

To learn more and find out the three top signs of how you can tell you need EMG thruster repair, read on.

EMG Thruster Repair – Three Signs They Need Repair

EMG thrusters are widely used in the operation of heavy lifting equipment and conveyors across the globe. EMG usage is due to their high durability, ability to provide a safe workplace as well as having a smooth and quiet operation.

Not having a functional EMG thruster can shut an operation down. Knowing what signs to look for can minimize your downtime and help optimize your heavy equipment uptime.

Below are three vital signs of EMG thruster operational failures.

  1. Seal seepage or leakage
  2. Bearing wear and failure
  3. Hydraulic fluid levels and fluid viscosity

What these three things have in common is concatenation. Concatenation refers to a group of items linked together or occurring together in a way that produces a particular result or effect.

In other words, all of these components of the EMG thruster need to be functioning correctly in concert to get the desired result. If one begins to fail, you will have a snowball effect that will cause the entire unit to fail.

What to Do if Your Industrial Brakes are not Performing

The truth is that all equipment will fail at some point. Knowing how to maintain your equipment is the key.

The best companies not only have a proper maintenance plan they have a good preventative maintenance program to stay ahead of issues before they become issues.

Of course, unexpected breakdowns occur, but an excellent preventative maintenance program will be somewhat predictive of when a component will fail. The maintenance schedule will be timed to perform maintenance with that predictive failure in mind.

Not every company has employees with the skill set to run such a program. Many companies outsource this service, which keeps their overhead down and keeps their equipment up and running.

Peak Performance Levels

Keeping your heavy equipment at peak performance is not a simple task. Having the right EMG technician on-site for your EMG thruster repair at the right time is critical to maintaining peak performance.

If you are looking for a replacement part, equipment consultation or EMG thruster repair, visit our blog or contact us today. You will find what you need to keep your equipment safe and performing at its peak.

What Is An Industrial Cable Reel?

What is a cable reel and how can it benefit your operation? What is the right way to purchase the best reel?

The cable you use for your job needs the right transportation. Without a proper means of organization and storage, you can end up losing hundreds of hours on shipping and labor. It’s time you found a solution.

If you want to see how a cable reel can benefit your company, keep reading for the information you need to know. 

What is a Cable Reel?

Cable reels are various spools that carry different types of industrial wire. The main purpose of a cable reel is to organize and transport your cable and wiring. You can expect a cable reel to come in many sizes to fit your style of industry

Configurations 

Cable reels are configured based on transport needs and use. For instance, portable and collapsable reels are perfect for mobile use and easy storage. If you’re a traveling professional you’ll want a reel that can be easily broken down and reassembled for each job you complete. 

A live connection reel is for quick use, as you can use live connection even if the cable is left on the reel. 

When you’re shopping for the right reel, it’s important that you find a drum that matches your measurements and the purpose of your job. You can easily suit a reel to a given job by searching for reels in your specific field. For example, if your operation is looking for cranes, you’ll want a crane cable reel for the job. 

What Are Your Options?

When you’re addressing your options for cable reels you’ll need to start with cable options then start looking at drums. If you’re searching for fiber optic cable, you may need a large drum to support a given electrical job. If you’re operating a crane, you’ll end up buying heavier and longer cable. 

The reel structure also depends on your purpose. For instance, there are many wooden reels that will not withstand the weight of your operation. If you’re having trouble figuring out which equipment to buy, you can use this simple formula: decide the expectation of a given job, match your materials, then optimize cost. 

This formula will account for industry requirements, proper resources, and the cheapest way to purchase any given reel. It’s sometimes encouraged to upgrade your reel with new materials, especially in fields like crane modernization

How to Make it in Your Industry

The cable reel can be useful for almost any industry. If your operation handles tons of cable every day, there is sometimes no better method for organization and storage than a reliable reel. Of course, a reel is just one of many types of products that can help you make it in your industry. 

If you need cutting edge equipment, maintenance technology, or to simply resupply your materials, it’s time you found the right source. 

Your next step to action is a click away. Go ahead and check out our products and services for your industry needs. Start growing your operation today! 

3 Main Benefits Of Molded Friction Material

You’re trying to decide what type of parts you need for your industrial brake system. You have specific needs and want to make sure you’re getting the highest quality for your dollar.

If you’re ready for an upgrade, you need to check out molded friction material for your brake system parts. Keep reading to learn about friction material and the top 3 benefits of choosing molded friction material for your industrial applications. 

What Is Friction Material?

Friction material is what it sounds like; a material used in any application where the inherent friction of the material is used for a specific purpose.

One area that friction material is used is in the making of brake pads. The brakes pads exhibit inherent friction that slows or stops the vehicle when the brakes are applied. 

Types of Friction Material

Common examples of friction material include woven, molded, carbon, Kevlar, sintered metal, and ceramic. 

Friction materials are most typically characterized by the type of binder used in the production of the material. Some common types of binders are phenolic resins, metal sintered materials, carbon-ceramic materials, and carbon-carbon materials.

Applications of Friction Material

Depending on the variety of friction material, the friction coefficient will be different. The friction coefficient helps you determine which type of friction material is right for your application.  

Some standard options are organic or carbon-ceramic materials for automotive applications, metal sintered materials for railways and carbon-carbon materials for aircraft.  Molded materials are the top choice for heavy-duty industrial brake and clutch systems. 

3 Benefits of Molded Friction Material

Molded friction material is a popular choice for heavy-duty brake and clutch systems. Here are three reasons why you’ll want to opt for a molded friction material:

1. Wide Range of Friction Levels

Because molded friction material can come from a wide variety of methods – compression-molded, injection-molded, woven-molded hybrids, flexible-molded, etc. – you can achieve a wide range of friction coefficients from molded friction materials. 

This means that molded friction materials have a more extensive range of application options and can be specialized for exactly your application needs. 

2. Low Wear and Low Abrasion

Molded friction material does not abrade the mating material. This means that while you’ll get the friction you need to stop the vehicle, you won’t be unnecessarily wearing out the rotors with a highly abrasive brake pad. 

The molded friction material does not wear out quickly, so you’ll get the lifetime quality you paid for. 

3. Smooth and Consistent Friction

Molded friction material provides a smooth and consistent braking process. You won’t feel any jerking or grabbing in the brakes. The material is designed with even friction across the surface. 

Call Us Today for Custom Parts 

Now that you understand what molded friction material is and what the benefits of it are, you’re probably considering molded friction material for your next parts update.

When you’re ready to order your custom molded friction material, contact the professionals at Kor-Pak to get started.  

How To Check Industrial Brakes

The industrial brakes on any machine are easily one of the most critical parts of your equipment. You need the brakes to make sure the machine slows down or stops when those commands are required.

That being the case, if you don’t know when or how to check your brakes, you could end up experiencing a lot of problems in your place of work. It may even cost you a lot of money on repairs.

Obviously, you don’t want to have to go through all of that. The good news is that you don’t have to. With these simple techniques, you can learn how to check industrial brakes and keep your machines in pristine condition.

Read on to learn what it takes.

1. How to Check Industrial Brakes: Safety First

Before you check your brakes, you need to make sure your own safety is good to go. Otherwise, your machine won’t be the only thing that needs to be fixed.

Make sure that anything that powers the system is locked down or powered off. With electrical systems, that means you need to cut off the current that powers the machine to eliminate the chances of starting it up on accident.

All holds and fastenings should also be in place before you begin. Each machine works differently, so check with the user manual, so you know where to go.

2. Check the Hydraulic Oil

Everyone knows that when it comes to heavy-duty machines, the hydraulic oil is its lifeblood. That said, one of the first things you should check is the oil that powers the brakes.

If you believe that you’re experiencing problems with the brakes, take a look at the hydraulic oil levels in the machine. There’s an excellent chance that they may be low and need to be refilled.

The good news is that it doesn’t take much to make it happen. Buy the correct grade of hydraulic fluid (each machine has its own grade) and add the oil you need. Your equipment should be back up and running in no time.

3. Check Through the Mechanical Things

If the hydraulic oil didn’t do the job, it’s got to be a hardware problem. These aren’t as quick of a fix, but by finding out where the problem lies, you can make it a lot faster to get to the bottom of things.

Start your troubleshooting by knowing all the hardware parts of the brakes. Piston bolts, chain sprockets, and guides are just a few of the parts that you’ll find on generally any industrial machine and are the most likely to be the problem.

Once you locate the problem, most repairs are pretty straightforward when working on the brakes. Buy your part(s) and have them installed so that your machine can get back to work!

For All Your Industrial Needs

Now that you know how to check industrial brakes, you’ll want to know where to go if it’s time to replace them. Luckily for you, you won’t have to look any further.

Kor-Pak Corporation is dedicated to giving you and your company the best tools and services for the best price. We work in several different industries and sell industrial brakes, crane wheels, oil rig equipment, rail parts, and much more.

Give us a call whenever you’re ready to get the tools that you need. We look forward to serving you!

 

Your Guide To Industrial Brake Parts

The history of brakes is long. Over the decades, brake systems have been upgraded and changed many times to meet the new and demanding requirements of ever-evolving vehicles and road systems. 

Industrial brake parts and systems can be slightly more complicated than your regular old car system, but the necessary components remain the same across the board.

If you’re looking to educate yourself on essential industrial brake parts, keep reading! 

Industrial Brake Parts

Regardless of the type of brake system you have – industrial vs. standard, disk vs. drum – some components span the differences. Here’s a quick and easy break down of the individual parts that make up your industrial brake system: 

The Brake Pedal

The pedal is the portion of the brake system that is located inside the vehicle. 

When you apply the brake pedal, you activate the master cylinder.

The Master Cylinder

The master cylinder is a plunger. When you press the brake lever, you force brake fluid from the master cylinder into the brake line. 

When you release the brake pedal, the cylinder deactivates and returns to simply storing brake fluid until you press the pedal again. 

The Brake Lines

Your brake lines are usually made out of metal. They carry the brake fluid from the master cylinder down to your wheels.

The Rotors or Drums

Depending on whether your industrial equipment has disc or drum brakes, you will have either rotors or drums behind your wheels.

The rotors or drums are the part that the brake pad is one half of the friction interaction that stops your car. The brake pads rub against either the rotors or the drum to create enough friction to slow and stop your equipment.

The Brake Pads

The brake pads are the other side of the friction equation. The pads rub against the drums or rotors. They are made of composite materials, which gives them longevity over thousands of miles of driving. 

The Wheel Cylinders

As the brake fluid flows into the wheel portion of the brake system, the wheel cylinders are filled with fluid. The fluid either squeezes the disc brake pads inward or pushes the drum brake pads apart, depending on your system.

As the pads are pushed together or apart, they rub against either the rotors or drums, causing the industrial equipment to stop. 

Know Your Industrial Brake Parts

Although most industrial brake systems are either drum or disc brakes, other system types may have slightly more nuanced industrial brake parts. For instance, your crane may have storm or rail brakes

Now that you know all the parts of your brake system, you can more easily describe maintenance issues or pick repair parts. 

If you’re looking for more information on brake systems, or need to talk to a professional about repairs, contact us today!