Understanding Day-to-Day Oil Rig Operations

The idea of working on an oil rig has always been a lot of big machines and dirty work. While this is true, not everyone understands the details of oil rig operations.

Even working in the industry, if you have never spent time out on an oil rig, it can be hard to piece together all the little details. Each job, part, and structure is essential, and without organization, they all fall apart.

To get yourself acquainted, we have put together a solid explanation of the basics of oil rig operations and the people who work on them. 

The Basics of Oil Rig Operations

There are dozens of different variables that can make any single oil rig unique. Location is one of the biggest ones, but the number of people, company policy, and type of drill can be factors as well.

The point of an oil rig is simple, drill down, and extract oil. The process has hundreds of moving parts, and the balance of activity and part maintenance can make each day complex. 

While we can go on for hours on each individual rig part, instead, we’ll focus on the core of any oil rig: the people. 

The Workers of an Oil Rig and Their Jobs

The workers on an oil rig ensure the process is smooth and avoids damage to the equipment, oil supply, and surrounding area. 

The seven positions below cover the basics of an oil rig, but often positions can include multiple people, and the numbers in each position vary.

1. Company Representative

The company representative will often be in charge of the general operations on a rig. They’re taken from the company that owns the rig. They are often either a senior manager from the company or a senior member of the crew.

Overseeing operations, a company representative will often direct the building of roads to the rig, installation of the wellhead, and final decisions on formation tests.

2. Derrick Worker

In a more permanent rig operation, a derrick worker is vital. They operate from the tall derricks surrounding the drill. 

Often, a derrick worker will add or remove sections of pipe from the drill string. They add more pipe as the drill goes deeper and remove sections as the drill pulls back. 

3. Driller

The position often manages the rig crew outside of the company representative. They operate the draw works, which are a system of cables and pulleys that runs the pipe, thus their operational name.

They can stand in for the toolpusher as needed.

4. Floor Workers

The most inexperienced people on the crew, the floor workers, always operate in pairs. They are the ones who operate the oil rig tongs.

Often there are two levels to the floor workers, the lead and the backup. The more experienced of the two will get the lead. 

5. Motor Man

Often the extra or 5th operator, the motor man or motor worker, is an experienced position that gives support and backup to the positions as needed. Often they do close work with the driller. 

6. Tool Pusher

While the company representative controls the operational decisions and over-arching plans, the tool pusher is the direct manager during operations hours. 

The tool pusher is the field management compared to the company representative’s corporate management. 

7. Lease Pumper

The leaser pumper is a position taken during the drilling of a new well. Their general focus is on ensuring that the rig remains clean and avoids damaging or spilling into the surrounding area.

When an oil rig is set up onto a leased area, such as a farm not owned by the oil company, it is onto the leaser pumper to ensure excess oil or improper mud pits do not taint the farm.  

Quality Workers, Quality Equipment

Oil rig operations are a complocated affair. The wrong move and it could cost you thousands of dollars in damaged equipment and spilled oil.

With a better understanding of the jobs and operations of an oil rig, you can get a good grip on what kind of oil rig equipment you need. We at Kor-Pak distribute only the best, so our equipment is guaranteed quality

How Does an Industrial Vibrator Work and What Industries Rely on Them?

The purpose of an industrial vibrator is about as straightforward as anything could be. Quite simply, it shakes things around to get them moving when they’re stuck or blocked. 

Here’s a more comprehensive definition: industrial vibrators help materials flow through bins, hoppers, silos, drums, conveyors, funnels, chutes, and bags. They’re also used to prepare concrete.

And we haven’t even scratched the surface. Industrial vibrating equipment has many different uses, some of which might surprise you. We’ll discuss a few of these in the following paragraphs.

Industrial Vibrators

All industrial vibrators use vibration to separate granular or powdery substances or small parts. Then, they can move, flow, or settle unimpeded by friction or blockages.

This technology is especially important for handling large quantities or a large volume of material at a time. What follows are some examples of where and how industrial vibrators are used.

Mixing and Compacting Concrete

Not allowing concrete to consolidate correctly can lead to product defects, compromise their strength, and create surface flaws.

Therefore, concrete vibrators are enlisted to consolidate freshly poured concrete and release trapped air and excess water, thus allowing the concrete to settle and solidify in the formwork (mold).

Hopper Vibrators, Silo Vibrators, and Vibrators in Train Cars

These are short- or long-term storage containers for grain or other material comprised of loose particles. The materials need to be funneled into other containers when ready for use, but they might have settled or clumped.

Vibrators loosen the material so it can flow into the new containers for further transport, feeding animals, bagging to sell, and so on.

Vibratory Feeders for Sorting

These are vibrating bowls with sorting screens to separate mixed batches of small components–such as bolts or screws. Once sorted, the items are put on a conveyor to be counted and packaged.

These are also used for processing different sizes of rocks and minerals.

Truck Vibrators Spread Road Salt, Fertilizer, etc.

These materials, which are dumped or spread in large quantities by trucks, are prone to clumping and sticking to the inside of the truck. Having a vibrator in place prevents workers from losing work time. It also removes the need to remove the material manually.

Industrial Vibrators in Shipping

Many businesses ship materials like:

  • Unprocessed and non-packaged food
  • Pharmaceuticals
  • Chemicals
  • And similar materials

These also benefit from vibrators since they condense the material for vacuum packing and other modes of packaging.

A Sweet Conclusion

Would you believe that industrial vibrators play an important role in manufacturing chocolate? They’re used to maximize purity. After pouring the chocolate into molds, industrial vibrators bring any bubbles to the surface.

The vibrating motion also loosens cooled chocolates from their molds for removal without manual labor.

When you need an industrial vibrator or any similar or related equipment for your business, let us know. We just might have what you need!

What Is the Role of a Belt Drive in Industrial Machinery?

In 2018, manufacturing companies used more than 30% of the total American energy use. That energy is put to good use because manufacturing adds trillions of dollars to the U.S. economy.

The question is, how do manufacturers transform that energy into goods? Motors power industrial machines, but how do they turn that power into a product?

Read on to learn about the belt drive and why it’s a necessary part of manufacturing operations. 

What is a Belt Drive?

Belt drives are a type of power transmission system that’s been around for over 200 years. Early versions of this drive system used flat leather belts or ropes. Today, rubber is the most common material for belts.

It’s basically a pulley system. Two pulleys are connected by a belt that transmits power from one pulley shaft to the other. There is one driving pulley and one driven pulley. 

The belt’s movement is what transmits power from an engine to a mechanical device.

There are three general types of belts: flat belts, V-belts, and synchronous belts. V-belts are the most common because of their strong friction thanks to their trapezoid shape. Synchronous belts have teeth, so they’re good in slick environments.

How Are They Used in Industrial Machines? 

The transmission bridges the gap between the motor and the moving parts of industrial machinery. The most common transmission systems are belt drives, chain drives, and gear drives.

Belt systems are used in grain belt conveyors, sawmills, printing presses, punch presses, and more. They’re even used in exhaust fan systems and laundry machinery. 

They’re most commonly used when the two shafts (driving and driven) are very far apart, as in a grain belt conveyor. Rubber belts are useful in this situation because you can get them in any length you need.

Belt systems are also standard in industrial machines that deal with shock loads like crushers or hoists. The sudden change in force can damage the motor.

But, a flexible belt can slip backward. This can make the belt overheat, but it will protect the motor from more expensive damage. 

Benefits of a Belt Drive

Belt systems are the most affordable transmission product option. They’re simple to install, absorb shock and vibration, and are relatively quiet.

Belt systems need regular maintenance to make sure the belts are in alignment. But, the maintenance costs are cheaper with belt systems than they are with a chain or gear drives.

The other transmission options are chain drives and gear drives. Chain drives are more compact than belts, but they’re also more expensive. Gear drives are noisy and need regular lubrication. 

Because of the simple design of belt drives, these systems last longer. They can handle wear and tear, especially with routine skilled maintenance.

Choosing the Right Power Transmission for Your Operation

The belt drive has been a viable transmission option for hundreds of years. It’s a good choice if your shafts are far apart or you regularly deal with shock loads. 

It’s a quiet transmission option that’s also cost-effective. 

If you need help choosing the right transmission products, contact us today. Our knowledgeable staff will answer any questions you have. 

6 Tips For Industrial Crane Service

The powerful industry crane is the workhouse foundation for a large variety of industrial sites. With it, your productivity can be enormous, but you must use it in the right ways.

Keeping up with your crane service requires an organized schedule, a sharp eye for details, and proper diligence. Without this, you can waste a lot of money and productive time

Here are the most critical pieces of appropriate crane service to keep in mind. Follow these, and you’ll have a long service from your cranes.

1. Organize Regular Maintenance

From production to maintenance, keeping a refined schedule is the best way to ensure that nothing slips under your radar. The last thing you need is something to fall apart because you weren’t monitoring your equipment.

Putting together weekly, monthly, and yearly checks will depend on how often and intense you use your cranes. More often is always the safer option. 

2. Checking The Small Things

When doing your maintenance checks, it can be easy to check the major functions and parts. These are important, but even the smallest of details can be problematic.

Lubrication, loose bolts and rivets, and signs of rust are all pieces you need to keep an eye out for. Any of these things can cause significant problems if ignored.

3. Keep Your Records Straight

To get a proper picture of the wear and tear on your cranes, you need all the information you can get. Every piece can paint a more accurate picture.

This will include the number of times used per day, the weight of loads, the speed that you operate it, and more tiny details. These can help you plot out maintenance schedules as well as show which aspects get worked the most. 

4. Test Your Loads 

No matter what your cranes are carrying, you need to do frequent tests of their load capacity to ensure you aren’t pushing it. When you have consistent loads, then a change can throw you off.

It’s good to know the top end and low end of your crane’s capacity. This can also help you test for potential strain. When your production shifts, you know how far you can push it. 


5. Structure Frequent Safety Checks

In all industrial environments, safety is paramount. As you test the equipment, so too should you test your employee’s ability to operate it. 

A crane service can be pointless if your employees aren’t following the standards you are testing by. As well, your cranes and employees can be in danger if safety standards aren’t followed.

6. Note Wear Before Disaster

Strain can build up over time, and all mechanical objects suffer wear and tear. It is inevitable, so it is best to prepare yourself for when it happens. 

Check the points of strain, such as cabling, joints, and clutches. Grinding of metal, damage to the metal or even rust can spell bad news for your crane’s parts.

Be ready to repair and replace when your crane shows too much damage so that you don’t waste time waiting for parts

Perfecting Crane Service

With these tips for better crane service, you know you can keep your powerful industrial machines in the best of shape. Your investment matters and is the lifeblood to your work, so best to keep it that way.

When you need quality cranes to go with your quality crane service, there is no better provider than Kor-Pak. Contact us today to get your quality crane parts.

What Are Key Safety Measures for Metal Fabrication Work?

Metal fabrication work isn’t for the faint-hearted. It can be a tough and dangerous job. However, implementing necessary fabrication safety measures is an easy way to decrease injuries and increase productivity. 

Keep you and your employees safe by implementing the following safety measures.

Metal Fabrication Work Safety Measures

One of the best ways to learn how to make a work environment safer is by paying attention to the statistics. For example, knowing the most common metalworking injuries is the first step in preventing them in the future. These include cuts, abrasions, burns, strains, and eye injuries. 

The fewer injuries you have to deal with in your shop, the quicker you’ll be able to complete projects and other orders. 

1. Ensure Everyone is Well-Trained

First, start with a rigid training program for new employees. They may have completed all of their necessary courses and received all of the proper certifications, but every shop is unique. 

Make sure they spend an adequate amount of time learning the ropes of their new work environment, shadowing seasoned fabricators, and understanding what the job entails.

2. Wear the Appropriate Protective Gear

One of the most essential fabrication work safety measures is making sure people are wearing all of the necessary protectives gear. Metal fabrication requires high-heat and high-pressure equipment. Without the proper protective gear, people can quickly get burned, cut, or worse.

This also includes making eye protection mandatory at all times. As eye injuries are one of the most common accidents in fabrication work, there’s no reason to risk it.

3. Use Equipment and Tools as Intended

Next, make sure everyone in the shop is using the machinery and tools as intended. Fabrication equipment is designed for specific purposes and specific materials. Using these tools for anything other than their intended purposes is a great way to damage expensive equipment or cause injuries in the workplace.

Additionally, make sure people are going the extra mile to ensure safety using their equipment. It may take an extra 10 minutes to secure safety clamps, but that’s better than a piece of metal being projected across the shop.

4. Stay Focused

Another common cause of injuries in a fabrication workshop is a simple lack of focus. Due to the nature of fabrication work, it requires your undivided attention. Being distracted while working with dangerous tools and machines could be a huge mistake.

Make sure your employees are staying on task and remaining focused. If you notice someone is distracted by anything (personal or professional reasons), address it immediately.

5. Encourage a Safe and Injury-Free Work Environment

Finally, people often need a little extra motivation to do things by the numbers. While cutting corners can seem like the right move to save time, it often leads to shoddy work or injuries. 

Encourage your employees to stay safe and do things right by offering rewards at the end of each week or month if the workplace stays injury-free.

Be Prepared to Handle Accidents

No matter what protocols and policies you put into place, fabrication work is dangerous and will eventually lead to an injury. It may be a small cut or burn or something much more severe. 

Regardless, being prepared to handle these situations is key to running a safe workshop. Make sure you have plenty of first aid gear on hand, including a defibrillator, just in case.

If your goal is to keep your workshop as safe and productive as possible, you need to make sure your equipment is up to par. Contact us if you’re looking for equipment repair or need any other products!

Water Jet Cutting and Its Many Uses in Machining and Fabrication

Water jet cutting is a process of using highly pressurized water to cut through metal.

This is a useful alternative to laser cutting parts for machinery and fabrication. 

The use of water jet cutting dates back to the 1950s. But, the technology wasn’t widespread in use until around the 1970s. 

Water jet cutting was first used to cut lumber. Scientists experimented with pressurizing the water. This led to many ideas for the use of water jet cutting.

Learn more about the many uses of water jet cutting below.  

Water Jet Cutting: A Wave Of The Future

If water jet cutting dates back to the 1950s, how can it be a part of the future?

Water jet cutting is useful on a variety of materials, from steel and ceramics to stone and metals.

Pressurized water combines with crystal garnets and aluminum oxide to cut material.

Water jet cutting is an alternative to laser cutting. A few reasons someone would choose water jet cutting are as followed:

  • Something cut by a laser will be hot from the laser, whereas a water jet will keep the product cool.
  • Water jet cutting is preferable on more materials than a laser.
  • Water jet cutting allows for metal to lay flat while cutting. 
  • Water jet cutting is cheaper than cutting something with a laser.

Also, the water jet can keep the molecular structure of a material. This makes it a perfect alternative to using a laser. This is because the heat that a laser produces changes the material. 

Water jet cutting is nothing to play with, though. The water used reach pressurization of 90,000 PSI. This pressure is intense and needs extreme caution when handling. 

Water Jet Uses

People use water jet cutting in robotics, science equipment, and machinery parts too. 

The ability of the water jet to make close, cold, precise cuts make it ideal in the production of machinery parts. 

Water jet cutting is essential in the building of the robots of tomorrow. Robots need many small, intricate pieces. Everything from the base plates to the individual gears is possible with a water jet.

Water jet cutting helped create robotics for NASA. The technology also made machinery that researchers will use in farms of tomorrow

Some water jets operate with a low PSI. They can so the jet can cut softer materials. The water jets use the lower PSI to cut rubber, foam, textiles, and leather.  

Power In Water

Water jets have created new and exciting inventions. 

With the ability to create clean cuts on a variety of surfaces, this is the start of new discoveries. Anyone can make their ideas come true with the help of water jet cutting. 

The scientific community has begun to embrace this technology. Water jet cutting is creating new products and technologies!

You know a variety of different ways you can use water jet cutting. For more information, we can help!

What Happens to the Various Crane Components During Modernizations?

Like other equipment and machinery, cranes age. And with age comes wear and tear and the inability to keep up with newer equipment. Of course, investing in a modern crane doesn’t always fit into your budget.

The fast pace of innovation makes keeping up with the latest and greatest in equipment difficult for many companies. But you’ve got another solution, crane modernization. 

Read on for a brief breakdown of the various crane components and what happens during modernization. 

Crane Components and Crane Modernization

During modernizations, cranes often undergo control upgrades, lifting upgrades, and mechanical upgrades. Let’s break each of these down further. Along the way, we’ll discuss the components involved, too.

The modern workplace makes worker safety paramount. As a result, control upgrades are often in order when it comes to bringing a crane up to today’s standards.

Control Upgrades

What’s the problem with outdated control systems? They tend to be load-dependent and must regularly get tuned or adjusted. What’s more, getting parts for older systems can prove difficult and time-consuming.

Fortunately, control system upgrades are affordable. And they’ll improve the safety of your workplace. They include installing a radio control system and a load display system, so you always know how much you hoist. 

Load display systems and load limiting systems both impact employee safety. These systems prevent dangerous situations created by overloads. 

Another important system is the collision avoidance system. As the name suggests, it prevents a variety of different accidents in the workplace between cranes. 

Lifting Upgrades

Besides safety considerations, antiquated cranes don’t have the same lift capacity as newer ones. Working with this type of equipment results in inefficiencies and loss of time and money.

But lighter weight materials and structural reinforcements can increase lift capacity. So can higher strength wire ropes and modern components. 

Best of all, these component upgrades work with the existing structure. Changes worth considering include replacing cast iron:

  • Frames
  • Drums
  • Bull gears
  • Gear cases

By reducing the weight of the crane with lighter weight components, you’ll increase lift capacity

Mechanical Upgrades

Mechanical components, such as overhead crane components, also make a big difference. 

Mechanical improvements include new braking systems and bridge crane component upgrades. It’s also worth upgrading wheel cube and end-truck installations. 

And don’t forget about gear reducer upgrades and hoist replacements.

Why these particular systems and components? For one, many older cranes come with hoists equipped with mechanical load brakes.

These are constant wear components, which mean plenty of replacements. What’s more, substitutes prove time-consuming and costly.

Some parts prove so old they’re no longer manufactured. You know what that means? Custom-manufactured parts, for which you might have to pay top dollar. 

An overhaul of your overhead crane system comes with many advantages when it comes to modernizing your equipment. 

Retrofitting Your Crane

If you’re tired of workplace safety hazards and inefficiencies, then upgrade your crane. Not only will it mean you get more work done, but it’ll help you comply with OSHA.

Fortunately, there are many ways to modernize this workplace staple without costing you an arm and a leg. Ready to learn more? Contact us to discuss your current equipment and workload needs.

The Future of Industrial Machinery in 2020 and Beyond

The Fourth Industrial Revolution, or Industry 4.0, is upon us. 

Industrial machinery has evolved at a rapid pace. It has enabled humans to pioneer technologies such as artificial intelligence, genome editing, augmented reality, advanced robotics, and 3-D printing.

This new wave of technology will forever alter the way we live, work, and connect with each other. 

Technology is advancing by leaps and bounds. Because of this, we don’t know yet how exactly these changes will pan out. What we can do is make informed guesses at what the future of industrial machinery will look like.

The History of the Industrial Revolution

In the 1700s, the First Industrial Revolution sparked to life with the advent of factories. It used water and steam power to mechanize production.

The Second Industrial Revolution came about in the early 20th century with the invention of automobiles. Electricity fueled mass production, changing the scope of manufacturing.

The Third Industrial Revolution came after World War II.

The creation of computers became a game-changer. Thanks to electronic and information technology, production became automated.

Now, the Fourth Industrial Revolution is here to build off of what the Third accomplished. The fusion of different technologies is altering the landscape. It is blurring the lines between the physical, digital, and biological.

The Future of Industrial Machinery

Industrial machines play a part in a wide variety of fields. Take the agricultural industry, for example. Farmers can now get specialized attention through custom fabrication.

People may be aware of technology growing more advanced all around them. However, few realize how it’s changing production.

Internet of Things (IoT)

In 2018, it’s estimated that the number of IoT devices used globally reached 10 billion

The Internet of Things is now all around us. It refers to physical objects connected to the internet via embedded devices. For example, a light that can be flipped on and off using a smartphone app is an IoT device.

Now industrial machinery is on its way to being revolutionized by IoT.

Called Industrial IoT, it involves the IoT technology’s application in industrial settings. This streamlines automation and creates new business models. Industrial IoT will also allow for smart manufacturing. Industrial machinery can now connect to the cloud and use machine-to-machine communication (M2M).

Augmented Reality (AR)

Companies are adopting new tools that allow them to create and test their products in a virtual environment. 

Augmented reality is enabling people to troubleshoot problems with an expert who may be hours or days away. This remote assistance is altering how solutions are found, letting people in different locations all around the world come together in a live view and troubleshoot together. 

AR will help companies to use the best expert for that particular field, while simultaneously cut back on travel costs and expedite the problem.

3-D Printing

Three-dimensional printing has improved upon manufacturing in several ways.

It has reduced waste by recycling plastic. 3-D printing also removes any wait time for a replacement part or transportation. 

Thanks to 3-D printing, the creation of a product is now more seamless. For example, where a product once required six different pieces, 3-D printing can now create one finished piece without the need for additional steps like welding.

As 3-D printing grows more advanced, mass production will yet again enter a new era.

Find a Future with Kor-Pak

At Kor-Pak, we represent a dozen quality manufacturers and distribute thousands of parts. We have over 40 years of experience and are partnered with the top industry players.

Contact us today for all your industrial machinery needs.

Hoists & Cranes: 5 Can’t-Miss Important Maintenance & Repair Tips

Some of the world’s biggest crane crashes have caused devastation in cities and on worksites. Not only are crane accidents costly, but they can also be fatal. But there is good news — they’re often avoidable with proper maintenance for cranes and hoists. 

If you work with cranes and hoists, you’re probably aware of the danger of not doing regular maintenance and repairs. Still, with so many moving parts, it’s easy to miss something important.

We’re here to help brush up your knowledge of maintenance for hoists and cranes, so you and everyone nearby will stay safe. Read on for some essential maintenance and repair tips to keep in mind on your next inspection!

Check Alignment and Skew

A misaligned crane that skews to one side or the other may not be an obvious hazard. But the lack of alignment can cause excess stress on the whole system, resulting in damage that you might not be able to see right away.

Over time, this can increase the chances of a collapse. Make sure to always get your crane checked for alignment. 

Look for Wear on Chains and Connections of Hoists

Hoist chains and end connections can sustain a lot of wear over time. Make sure to also check them regularly visually for wear and tear. Check that nothing is stretched beyond the manufacturer’s recommendations, as well. 

Inspect Hooks for Damage

The hook is an essential part of the crane since it holds the load in place. Hooks only stay strong when they can hold the load the way they were designed to. Wear and tear or damage compromises the hook, creating a risky situation. 

A hook that’s bent or otherwise damaged loses its internal integrity. It might stretch or crack, and if this goes too far, the load might even slip off the hook. 

Before each shift, you should check your hooks to make sure they don’t show visual signs of damage. 

Make Sure Air and Hydraulic Systems Aren’t Leaking or Damaged

Valves, pumps, tanks, lines, and other parts of a crane’s air and hydraulic systems need to get inspected for damage, too. 

You should check these components every day. One small issue can result in significant problems for the operation of the crane. 

Replace End Truck Wheels as Needed

The end truck allows the bridge and hoists to move along the crane’s runway. As you can imagine, these wheels can sustain a lot of damage with regular use and need to be replaced often.

If you notice uneven or premature wear, this can also be a helpful sign that the crane is skewing. 

The Importance of Well-Maintained Hoists and Cranes

Maintaining hoists and cranes can help prevent deadly accidents. But even barring a worst-case scenario, it can also help save money and time by reducing downtime for crane repairs. 

In addition to doing your own inspections, it’s also valuable to get regular third-party inspections to keep your cranes and hoists up to par. Looking for an inspection service? Learn more about ours here!

5 Things to Remember About OSHA Inspections For Industrial Cranes

It’s every business’s worst nightmare. You’re caught unaware by an inspection, and despite careful maintenance, you don’t pass.

Your overhead cranes will be inspected annually. Fail to pass these OSHA inspections, and your whole business could face substantial financial penalties.

Many factors go into passing, and it’s hard to keep them all in mind. Luckily, you don’t have to. That’s where we come in. 

Would you like to be completely prepared for a crane inspection? Want to have that peace of mind that comes with knowing everything is running smoothly? Then keep reading, and we’ll tell you exactly what you need to know.

OSHA Inspections Can Take Place Anytime Within 12 Months of the Last Inspection

While crane inspections technically take place every 12 months, that doesn’t mean it will be exactly a year to the day since your last one. OSHA can legally visit you at any time. The only rule for crane inspections is that OSHA must inspect your crane on or before the anniversary of your last crane inspection.

Every Modification Must Be In Line with OSHA Standards

Modifying your crane, or making it more powerful is perfectly legal. It’s not a simple case of just modifying your crane and calling it a day, however.

Every modification needs to be checked over by either a qualified engineer or the original manufacturer. 

If you’re looking to have your crane modified or modernized, such as adding a remote control feature, you need to ensure the engineers complete it according to regulations.

Other Regular Crane Inspections Are Required

OSHA inspections may only be annual, but they’re not the only ones you should carry out. 

Regular crane inspections must be carried out following federal and state laws.

Every day, the following should be checked:

  • The functional operating system for maladjustment
  • The condition of lines, tanks, and all other components of the pneumatic or hydraulic systems
  • The hook for cracks or deformation
  • Hoist chains for any issues that will affect proper function
  • For excessive wear

Every month, you’ll need to ensure that a signed crane inspection record is created for:

  • The condition of the hook
  • The condition of hoist chains
  • The condition of your running rope

Mobile Apps Can Help With Inspections

Crane inspection software is available to help you comply with regulations. These apps offer a wide range of features to simplify inspections, such as allowing workers to upload photos of faults. 

Other apps are available that break OSHA regulations down into a list. Your workers can then move through this list quickly and efficiently. 

While some apps do require internet access, others allow for offline use. Which one you choose will depend on your facility’s unique requirements.

Checklists Can Help Ensure Compliance

OSHA guidelines can be hard to understand at times, particularly if you’re not fluent in legal language. By breaking the rules down into English, and posing them as a question, you can ensure they will be understood.

For example, where regulations state motors must be checked for performance issues, ask: “Are there any problems with the motor’s performance?”

How We Can Help

OSHA inspections can be stressful, but they’re carried out to protect the safety of you and your workforce. If you need the stress taken out of inspections, contact us.