Critical Performance Level: What Makes an Industrial Fan?

Choosing the wrong industrial fan can be a disaster for both your finances and your sanity!

There are many details you need to check and double check. Ensure high quality before you run off to check on large industrial fans for sale.

But, don’t worry! We have you covered. Below, we have some tips and tricks to finding the best industrial fan.

Finding the Right Materials for Your Industrial Fans

Getting the right material for your fan seems obvious. Materials have a wide variety, and each can have a list of positives and negatives.

Research into what environment and job you will need your fan for.

Major things to look for when avoiding problems for your fans? Certain chemicals, temperatures, and other environmental concerns are at the top of the list.

For example, did you know that chlorine gas can dissolve aluminum?

The expense can also be a substantial consideration. Expensive doesn’t always mean good. Quality carbon steel can be quite cheap, but may not be the best fit for your needs.

Be wary of “coated steel.” This is a marketing trick to make it sound like the coating protects against anything. It often uses epoxy or paint to coat the metal.

The problem here is that your protection only lasts as long as the paint does!

Know Your Type

Before rushing into buying anything, you need to consider not just the what but the why and how. Do you need some sizeable industrial shop fans? Or will the more simple industrial fan blowers suffice?

Size is important for industrial fans. Too big, and they might not fit where you need them, too small, and they won’t do the job you need them to.

Plenty of small details get lost in the shuffle. Propellers, often known as props, should be a single piece cast, or at the very least welded together.

This keeps your fan altogether running longer and breaking down less. Wheels and bearings also get overlooked all too often. Don’t get different materials for the little pieces.

While it may be obvious, a fiberglass fan does not want metal bearings.

Motors to Keep You Going

Motors should always be the most reliable part of your fan. If that goes, you have nothing.

Easy to maintain can mark the design of a good motor. Easy to re-lubricate bearings that are tight tolerance shafting are significant signs of quality.

Easy to access maintenance services are a key to a long lifespan of any equipment.

Sound levels of your motors are also critical. A loud motor can cause all sorts of problems, especially in environments already overloaded with sounds. Be careful; many competitors will try to do minimal testing for sound and function. Make sure what you buy has been thoroughly tested.

Whatever You Need

Whatever industrial fans may suit your needs, we can answer all your questions and get you fitted with the product you need.

We pride ourselves at our resourcefulness and knowledgeability. Contact us today, and we’ll get you sorted!

What is a Compactor and How it is Used in Construction

Compaction is one of the most critical parts of any construction. Without proper soil compaction, you can have foundation erosion, slab cracks, and pipe leakage and breaks. This results in unnecessary maintenance costs and structural failure.

They say a building is only as good as its foundation. Different types of compactors like the plate compactor and compactor roller have different purposes. But their primary function is to strengthen and stabilize the foundations of almost all projects.

Here, we’ll list the most common types of compactors to help you select the right tool for the job.

Types of Soil Compaction Equipment

We divided compactors into two groups depending on the type of soil they’re suited for.

1. Light Soil Compacting Equipment

These are used in confined areas where the forces needed for compaction are much smaller. They’re usually hand-operated.

Vibrating Plate Compactor

You can use the vibrating plate compactor in narrow areas where it’s hard to maneuver large equipment. It has a vibrating base plate that creates a downward force in addition to the weight of the machine.

The vibration penetrates through the soil to move particles closer together. This will increase the density of the soil.

Rammers/Jumping Jack

This device delivers a series of blows to the surface of the soil. It works just like a jackhammer, but instead of a pointed end, a flat surface provides the impact. Rammers are commonly used in creating trenches.

2. Heavy Soil Compacting Equipment/Compactor Roller

You see this type of construction vehicle flatten Wile E. Coyote comically. These machines look like big rolling pins and compact the soil by kneading and pressure. They’re used in large, open areas.

Smooth Roller (Static)

Also called road rollers, these are the most commonly used type of compactors. They’re preferred for flattening asphalt roads, but they also work great for graded sand, crushed rock, and gravel.

One large steel drum is located in the front of the vehicle. You can have one or two drums in the rear.

They rely on the weight of the drums to compact the soil. To compact a twenty-centimeter layer of soil, eight passes are often adequate.

Smooth Roller (Vibrating)

Instead of just relying on static force (weight of the drums), a vibratory roller uses vibrating force to deliver a more powerful effect. A rotating or reciprocating mass enable the drums to vibrate.

The addition of the vibrating force allows for more efficient work and higher compaction levels. You can also compact greater depths of soil.

Sheepsfoot Roller

The main difference between sheepsfoot rollers and smooth rollers is the presence of projecting lugs or foot on the steel drum. These lugs are rectangular shaped and arranged in a hexagonal pattern. They come in the static or vibrating variety.

Also known as tamping rollers, they’re capable of compacting fine-grained soils. Sheepsfoot rollers are suited for compacting the sub-grade layers in road and rail projects.

Pneumatic Roller

Instead of steel drums, pneumatic rollers have rubber tires. Their best use is for compacting coarse-grained soils such as in pavement sub-grade projects.

Need a Compactor Roller?

We can help. We serve a wide range of industries including construction, agriculture, mining, and so on.

Whether you’re looking for a compactor roller or already have one and need parts, you can trust us to source it for you. Contact us today so we can talk about your equipment needs.

The Ins and Outs of a Tilt Deck Trailer: Everything You Need to Know

Over 33% of all workers’ injuries and illness cases are related to heavy lifting.

For the safety of your workers, it’s crucial to get rid of workplace safety hazards like the use of wooden ramps to load heavy items on trucks.

Instead, invest in safer and more efficient equipment like tilt deck trailers. While it may seem more expensive, you’ll save more money in workers’ compensation.

If you’re thinking of getting a new tilt deck trailer, here’s everything to know before making a purchase.

What Are Tilt Deck Trailers?

Unlike conventional car and equipment trailers, tilt bed trailers have a tilting deck for loading and offloading heavy equipment and machinery.

They come in two types: full and industrial tilt deck trailers.

As the name suggests, the deck of a full tilting trailer completely tilts when loading and unloading equipment. It’s ideal for trucks with forklift attachments or scissor lifts.

For industrial tilting trailers, the front part of the deck doesn’t tilt. This feature is perfect for hauling a piece of equipment with several attachments. These trailers use hydraulic cylinders to operate and come in various lengths to suit all hauling needs.

How Do Tilting Trailers Work?

There are two types of tilt deck trailer plans: sliding and hydraulic trailers.

Hydraulic tilting trailers use hydraulic power units to operate. To load equipment, you have to pressurize the deck to set it in the right position for loading and offloading.

For sliding trailers, the vehicle has to move the deck and set it the right position for loading.

What Are Tilting Trailers Used For?

From cars to construction materials, tilt bed trailers can handle any load.

Because of their ease of use, these trailers appeal to people involved in loading, hauling, and transporting heavy equipment.

Pros of Using a Tilting Trailer

Several benefits come with using a tilt bed trailer including:

Safety of Workers

Since tilting trailers eliminate the need to lift or slide out loading ramps, workers won’t be exposed to occupational hazards related to heavy lifting. As a result, they’ll become more productive in the long run.

Work Efficiency

With a tilting trailer, you don’t have to tilt the deck manually. Simply pull the lever and all the work is done for you. This enhances efficiency and saves a lot of time.

More Space for Your Load

Loading ramps fold up onto the trailer, taking up significant space that should be occupied by your load. With a tilt bed trailer, your equipment can utilize all the space on the truck.

Cons of Using a Tilting Trailer

Tilt bed trailers need more maintenance than standard trailers. Those with hydraulic systems need to have frequent oil and filter changes.

Additionally, the moving parts should be oiled often to prevent rusting, while enhancing efficiency and durability.

Haul More Efficiently with a Tilt Deck Trailer

Hauling and transporting heavy machinery and equipment is quick and easy with a tilting trailer.

Looking for a tilt deck trailer for sale?

Feel free to contact us at Kor-Pak Corporations to make an order and improve the efficiency at your worksite.

6 Crane Attachment Parts to Start Using Today

Cranes can come in handy in a construction site. Learn more about these six construction crane attachments for efficiency and convenience.

Content

Construction companies rely on heavy-duty equipment to facilitate their work. The construction industry generates $1 trillion worth of buildings and structures each year.

To fulfill the demand, all of the equipment used needs to be efficient and reliable.

When dealing with a construction crane, you must ensure you have the right attachments. In this article, we will discuss the six accessories you can’t be without.

1. Counterweights

As far as construction cranes attachment goes, you need to invest in a counterweight. The counterweights help prevent the crane from toppling over.

The last thing you want during your construction project is for the crane to topple over and hurt an employee or delay the day’s work.

Counterweights might not be necessary for every project, so having detachable weights will give the crane multi uses.

This attachment is available for loader cranes, on-site cranes, truck-mounted cranes, and even overhead cranes.

2. Rotex Gear

Known as the joystick, the Rotex gear can be found in the cabin where the operator can have easy access to it.

The Rotex gear attachment rotates the boom either in a counter-clockwise direction or clockwise. Cranes rely on this attachment to help the operator place the load on the right spot.

3. Outriggers

Cranes that carry heavy loads, need to not only pick them up, but they also need to carry them to a new destination. Cranes will need to carry the load to different terrains.

Outriggers will help the crane maintain the stability of the crane when transporting it from one place to the other while maintaining stability.

If the terrain is rocky, without the outrigger, the crane might have difficulty transporting the load.

4. Boom

The boom is a hook that’s located above the main cabin. This attachment is necessary since it can take heavy pieces and lowers them to the ground from a certain height.

Booms come in lattice booms and telescopic booms and are capable of changing directions accordingly.

When the project requires the crane to reach great heights, a telescopic boom is the right attachment to use. Crane operators use lattice booms when they need to work in a small narrow space.

The right boom will minimize crane repair.

5. Hydraulic Pump

If you plan to use a boom or other attachments, the hydraulic pump is a must. The hydraulic pump eases how the boom moves within the crane.

A foot throttle takes care of controlling the amount of pressure the operator uses on the hydraulic pump applied to the boom.

The operator can increase or decrease pressure when lowering objects.

6. Jib

You cannot attach a boom to the crane without a Jib — it’s part of the boom. The operator can use the jib to move the telescope or the boom.

In case of working with extra heights, the jib helps the crane get the job done.

Get These Construction Crane Attachments

A construction crane is necessary to perform many projects and deliver to clients. Having the right attachments can facilitate the work. Consider getting a jib, hydraulic pump, boom, and Rotex gear to attach to a crane.

Want to learn the five steps to perform a thorough overhead crane inspection? Check out this article.

How Brakes Work, What Types of Industrial Brakes Exist, and How to Get the Most Life Out of Them

Brakes play an essential role in most machines whether they are personal or commercial. They stop you from slamming into other cars and prevent injuries if your industrial equipment breaks down.

Check out this quick guide to how brakes work below along with common types of industrial brakes and some tips on how to keep them in good shape.

A Quick Guide on How Brakes Work

Many different types of brakes exist, but they all provide the same function: to slow down or stop movement. Brakes use friction to halt rotating inertia loads and to hold movable parts in place when required. They convert the kinetic energy, produced through the friction between two surfaces, into heat to slow something down.

You find brakes on wheels in vehicles, industrial machines, and carts. The two main brake types are holding brakes and dynamic brakes. Dynamic brakes slow down a rotating inertia load while holding brakes secure components into a stopped position.

Dynamic brakes generally need more power than holding brakes because they must slow down the heavy, rotating components. Holding brakes must only keep an already stopped part in the same position, which requires much less power.

Common Types of Brakes

The two main types of brakes you find in the United States include disc brakes and drum brakes. A metal disc located inside the front wheels, disc brakes cause a hard pad to press down on the brake disc to make it slow down.

So how do drum brakes work?

Drum brakes have a shoe in the hollow wheel hub that presses outward when you activate the brakes. The shoe pushes into the wheel and friction slows down the rotation.

What Types of Industrial Brakes Exist?

Oversized machinery and industrial equipment require particular kinds of brakes. Here are five types of industrial brakes on the market.

Spring Applied Brakes

Brakes that decelerate moving loads and hold static loads still if the release mechanism turns off for any reason. Used in many different machines including overhead cranes and trollies.

A spring-applied drum brake uses electromagnetic solenoids as its release mechanisms. Most useful for overhead crane or winch holding, general industrial machines, and emergency stops.

Fail Safe Brakes

Used to stop motion in case of power loss or an issue with the PLC or variable frequency drive. Commonly used in downhill and overland conveyor belt systems, oil and mining winches, crane hoists, steel mill coiling and rolling systems, drawbridges, and elevators.

Hydraulic Release Brakes

Another type of spring-applied drum brake that uses hydraulic power for adjustable braking torque. Most useful for winch holding, stage productions, and emergency stops.

Sibre Brakes

Made specifically by Siegerland Bremsen, they come in both drum and disc designs with fail-safe features and various power sources. Usually used with wind turbines, rotor stopping, holding, and emergency stops.

How to Get the Most Life Out of Your Brake System Components

Getting the most life out of your industrial brakes takes consistent effort, but if you pay attention, they will last much longer.

Always make sure the industrial machine sits level on the floor. This applies especially to machines with side frames featuring parallel gibways. Uneven gibways can result in the gibways preventing the return of the ram to the stroke top as well as affecting the correct alignment of the tools.

Brakes relying on hydraulics for actuation need their hydraulic oil cleaned regularly. The oil gets contaminated with dust, condensed water, heat, dust, or grit. Be sure you change the filter at least once a year and check the oil even more often.

Finally, do not overfill the machine, because putting too much weight without even distribution strains and damages both the bed and the ram. Choose air bending rather than bottom bending to avoid these issues.

The Best Prices on High-Quality Industrial Brakes

Now you should understand how brakes work and how to maintain your machine’s brakes to keep you and others safe. Just realizing how badly you need new brakes for your industrial machines?

Check out Kor-Pak Corporation’s massive inventory of high-quality industrial brakes and clutches. Find everything you need from DIN or AISE certified drum brakes to storm and rail brakes. Our experts will track down what you need.

Your Guide to Crane Operation and Maintenance

From manufacturing to warehousing to construction, cranes have many industrial uses — these powerful machines aid in lifting heavy materials and loads.

Cranes come in different types and sizes to meet the demands of different users. If you plan to operate a crane, you’ll need to follow requirements for safe operation of the equipment.

You’ll also need to take proper care of the equipment to ensure they remain in good working condition at all times.

Here’s a basic guide on proper crane operation and maintenance to get you started.

Crane Operation

Crane operation can pose serious safety hazards to those involved in the job. Identifying these hazards and taking preventative steps is vital for maintaining safety during crane operations.

Here are a few crane operation basics to ensure safety during crane use.

Use Qualified Crane Operators

Crane operators are responsible for ensuring the safe use of crane equipment. Operator error is one of the biggest causes of crane accidents. These operators must ensure proper securement of loads before lifting.

They must also ensure cranes aren’t used to lift loads exceeding the acceptable load limit. Crane owners can upgrade their existing equipment if they need a performance boost.

If a crane operator causes an accident, the crane user will be held liable for the accident and any injuries or property damage that may occur thereof.

Using qualified crane operators is vital for minimizing the risk of crane accidents. Skilled operators will know what to do to ensure safe operation of the equipment on the job.

Train the Entire Team on Crane Safety

Crane operators don’t usually work alone. They work with other personnel to ensure smooth and safe lifting operations. This personnel includes riggers, spotters, and site supervisors.

Training the whole team on crane safety is vital to preventing crane accidents that may occur due to poor communication between team members.

The level of training provided should match the types and level of risks involved.

Provide All Members of the Team with Appropriate PPE

Crane accidents can happen at any time. Operators should be equipped with PPE (personal protective equipment). PPE only protects individual workers and only works when worn or fitted the right way.

Regardless of these limitations, the use of PPE is vital. After all, it’s the last line of protection the wearer will have against a particular hazard.

Crane Maintenance

Like other heavy equipment, cranes need ongoing maintenance to provide dependable service.

Routine crane maintenance can help in early identification and remedying of repair issues. It can also help prolong the lifespan of the lifting equipment.

A proper crane maintenance checklist should include the following items:

  • General routine maintenance checks
  • Pre-operation checks
  • Preventative inspections
  • Mandatory compliance inspections

Having operators perform daily checklist inspections will prolong the life of your crane and help prevent accidents.

Is Safety the Only Reason to Take Proper Crane Operation and Maintenance Seriously?

Besides posing threats to safety and life, crane hazards can also hurt a company’s bottom line. Ninety-eight percent of companies surveyed reported one hour of unplanned downtime cost them at least $100,000.

Scheduling regular crane inspections with a reputable company will give you peace of mind.

Don’t hesitate to contact us if you need more information on the importance of crane operation and maintenance.  

What Are the Best Friction Materials for Brake Lining?

No matter the industry, brake lining is essential to assure workers and products are kept safe. The Occupational Safety and Health Administration aims to identify workplace hazards and ensure safety is upheld.

It’s not difficult to see why maintaining your industrial brakes is essential. You want your brakes to do what they need to do: apply friction and slow down.

But what are the best materials for brake lining?

Keep reading for everything you need to know to choose the best friction material for your brakes.

What Is Brake Lining?

Brake lining is a layer of asbestos or a similarly-functioning material attached to a brake shoe which creates friction against the brake drum.

This friction eventually slows a machine down, allowing it to stop.

Different Types of Brake Lining

Generally, there are three different categories of friction materials used in brake lining. We’ll explain the three types and the different subcategories below.

1. Organic Brake Linings

Organic brake linings are constructed from organic fibers, pressurized, and held together by glue. For example, coconut shells or other plant-derived fibers may be used to build organic brake linings.

Within the category of organic brake linings are asbestos and non-asbestos materials. Passenger cars no longer use asbestos brake linings because of their correlation to cancer. However, some industries may still use this lining today.

Asbestos brake linings were popular because they’re heat resistant while providing insulation.

Non-asbestos linings are more popular today, containing brass fillings to help dissipate heat. Within the non-asbestos category are three other linings:

  • Semi-metallic: Containing up to 65% metallic content of brass, copper, iron, or steel. They are typically durable and inexpensive but can be loud.
  • Low-steel: Containing 10-20% steel content
  • Non-steel: Made of pulps, metallic fibers, or ceramic fibers. Ceramic brake linings are lightweight, durable, and silent, making them more coveted and expensive.

2. Metallic Brake Linings

These linings are made from sintered alloy, typically copper, brass, or steel. Sintered linings are created by fusing metallic particles using heat and pressure. This generates a product very resistant to friction.

3. Inorganic Brake Linings

These linings are C/C composites, made from carbon fiber. These linings are very thermally stable and lightweight, making them a popular choice for aircraft and race-cars.

Which Brake Pad Linings Are Right for my Company?

The right brake pad linings for your machine will depend on machine type, type of braking system, budget, wear and tear, and environmental conditions.

Clean, quiet, and expensive brake linings may not work best in harsh environmental conditions.

Powerful friction material may mean more brake dust is being generated, requiring more frequent cleanings to ensure longevity.

Final Thoughts

Choosing the best friction material for industrial brake linings will depend on your budget, daily machine habits, and environmental conditions.

Be sure to take these factors into account when choosing the best brake lining for your machine.

For more articles on brakes and even industrial engineering materials, visit our blog today.

5 Tips on Industrial Maintenance

Did you know that putting off routine equipment maintenance is actually costing you money?

It is, in the form of downtime.

In fact, we’re talking about six figures. If you’re one of the 30.2 million small businesses in the U.S., this can be catastrophic.

The good news is, you can prevent costly downtime. Even better news? We’re going to explain how.

Check out five items that must be on your industrial maintenance checklist.

1. Training is Power

Not only is keeping your employees well-trained good for production, but it’s also useful for safety purposes.

When you provide routine equipment training, your operators won’t cut corners. They’ll understand the importance of operating the machinery properly. They’ll learn that performing an inspection before every use benefits everyone.

For starters, operating the machinery will be safer. They’ll respect the equipment more, which eliminates improper use.

Make sure you hold your operators accountable for the machine. You likely have more than one operator, so each one will know they’re responsible for the equipment during their shift.

Accountability is a valid form of maintenance. Your employees will operate the machinery with more care.

2. Keep a Routine Checklist

Write a maintenance checklist for each piece of machinery. Train your employees to know how to check fluid levels, brakes, battery, wheels, and the electrical system.

Whether it’s a forklift or an overhead crane, each piece of equipment needs to be checked at the start of each shift.

3. Check for Signs of Wear

Checking for signs of wear and tear is the easiest form of maintenance. This includes inspecting tire tread and making sure there aren’t any warning lights on.

They need to check brake pads, and other perform other routine brake maintenance (click here for a comprehensive list).

Your employees must also make sure all fluids are topped off and that there aren’t any leaks.

Finally, they should inspect any forklift batteries for corrosion or leakage.

4. Clean Your Equipment

An industrial building is dirty and produces dust and other particles. It’s part of the job. No one expects your building to be as sanitized as a hospital.

But, your operators need to clean the equipment before their shift ends. When dust builds up in filters or your machinery, it can lead to breakdowns.

Furthering the issue is that dust doesn’t do damage on its own. When moisture comes into contact with dust, it can destroy vital parts of the machinery.

Wiping up any fluid spills is also essential. While your equipment needs certain fluids to operate properly, liquid isn’t your machine’s friend.

5. Store Everything the Right Way

When a shift ends, what currently happens in your facility? Do your operators leave the machines where they are? Do they even turn them off?

Some manufacturing equipment needs to run continuously for production purposes. But forklifts, cranes, and other machinery needs to get shut down after every shift.

They also need to get appropriately stored. Large machinery should always get stored in a covered, moisture-free area. If possible, climate-controlled is ideal.

This prevents moisture from getting to the components, causing corrosion or rust. It also keeps your machinery out of direct sunlight, which also will help it last longer.

The Key Factor in Industrial Maintenance

When it comes to industrial maintenance, several factors will keep your equipment in good working order. The most critical factor is scheduling routine service.

For example, at Kor-Pak, we perform overhead crane inspections to ensure heavy machinery is running at optimal performance.

This saves our clients money while also ensuring they’re compliant with safety regulations.

To learn about what other services we provide, visit our services page.

What to Expect from an Industrial Brake Shoe Relining and Repair

Failing to inspect and maintain the braking system on industrial machinery properly can unnecessarily cost you thousands of dollars.

Catastrophic failure could even result in injury or death to your employees.

Replacing major parts can get very expensive, in many cases, a brake shoe relining provides the same results at a fraction of the cost.

Use this easy-to-follow guide to learn more about the benefits of relined brake shoes.

What is Brake Shoe Relining?

Brake shoe liners are a significant component of industrial drum brakes. They’re used in a wide range of industries, including:

  • Marine
  • Heavy Machinery
  • Mining
  • Construction
  • Agriculture

Relining a brake shoe replaces the friction pads that cause a mechanism to come to a halt. Drum brake liners are considered a consumable part and need to be replaced as part of routine maintenance.

There are many different materials used as brake linings. Some of the most common are rubber, Kevlar, ceramic, and semi-metallic linings. It’s important to consider the intended use of your equipment when deciding on the brake lining material to use.

How the Process Works

Brake relining works by opening up the sealed drum of your brake and removing the spent lining. There are specific steps that must be followed depending on the type and manufacturer of your brakes.

Industrial drum brakes deal with significantly more kinetic energy than something like a car brake. Depending on the location of the brake within your machinery it will be more or less difficult to access.

Once you’ve opened up your drum, it’s a simple matter of removing the spent lining and replacing it with a new made one. You can use either OEM linings or have ones custom fabricated for your needs.

It’s a good idea to inspect the other components of your brake whenever you have your brake shoes relined. The most important part to look at is the brake shoe itself. If you notice significant gouges or scratches in the material it’s probably a good idea to have it machined or replaced.

What to Expect from Relined Brake Shoes

If you need brake relining services, make sure to check out the service provider thoroughly. Industrial brakes have much higher maintenance requirements than car or truck brakes.

A good servicer will perform a full disassembly and cleaning of your entire brake apparatus. They will inspect each part individually and provide you with a detailed report on their status and recommendations on replacements parts.

Once they have replaced all consumable or damaged components, they should apply a coating of high-quality paint as well. This helps you to identify issues or increased friction damage down the road and prevents damage from corrosion.

Any reputable shop will also offer a full warranty for its work. It’s a very bad sign if it does not.

Save With Brake Relining

Industrial brake shoe relining can save you a significant amount of money over a replacement. Always compare the cost of a repair vs. replacement when considering your maintenance schedule.

To learn more about industrial brake services or to request a free quote, contact us here.

Why Regular Maintenance Is Essential to Forklift Safety

Every company wants to run at full efficiency. One minute of unexpected downtime costs big money.

In fact, 81% of companies surveyed said 60 minutes of unplanned downtime costs them more than $300,000.

However, it’s more than a loss of productivity and money. When your equipment fails, the safety of your employees is at risk.

Regularly scheduled maintenance will help reduce equipment issues and keep your workforce safer. You may be wondering, “How?”

In this guide, we’re going over five maintenance tips to help you maintain forklift safety.

Why Forklift Safety Matters

More than one million forklifts are operating in the United States. They’re found in warehouses, grocery stores, big-box retailers — the list goes on and on.

Since they’re one of the most common pieces of machinery in many American industries, it makes sense they break down often. But operators are often injured as well.

The most common injuries are:

  • Neck and back pain
  • Whiplash
  • Injuries to muscles, tendons, nerves

In some cases, these injuries are the result of sitting too long or not having the proper posture. You need to train your employees on proper safety and operating techniques to avoid these injuries.

However, some of these are due to faulty equipment. Moreover, these issues are avoidable.

Take a look at five maintenance steps you can put in place to reduce downtime and increase safety.

1. Inspect the Machine Before Each Shift

Inspecting every forklift before an operator turns it on isn’t just a quick preventative maintenance measure, it’s an OSHA requirement.

It’s pretty simple, but it starts with employee training.

Your operators need to know how to check brakes, steering controls, and warning devices. They also need to know to look under the carriage for leaks and check the machine’s fluid levels. The seatbelt function and overhead guards should also get inspected.

Identifying a problem beforehand will allow you to call for repairs without putting the employee’s safety at risk.

2. Follow Your Forklift Maintenance Schedule

Your forklifts are a necessity for your business to run. But, they get used so often, it may seem like you can’t afford to have them down for maintenance.

What you can’t afford is to have a faulty forklift lead to injury.

Remember, your company loses thousands of dollars during unplanned downtime. However, if you schedule the maintenance in advance, you can make adjustments to the day’s workflow.

Oil and changes, battery maintenance, spark plug replacement — all of these need to get done on schedule. Check your manual or call the manufacturer for the recommended timeframes.

3. Check the Tires

The tires should be a part of the daily inspection routine. When tires wear out, steering and braking can be affected.

Forklift tires are essential for its operation, so make sure they’re at the proper pressure, and the tread isn’t worn. OSHA provides a detailed checklist that also requires tires low on the tread or missing rubber get sidelines until they’re fixed.

4. Clean Your Forklifts Once a Week

Cleaning your forklifts are essential to them running right. A clean machine also reduces safety issues.

Your forklift takes on many contaminants on a weekly basis. Lint, dirt, dust, sawdust, plastic shavings — all these get caught in your filters, radiators, and even the motor.

Every week, the mechanical parts should get blown out and wiped down. It’s not a glamorous job, but it prevents breakdowns and injuries caused by a malfunction.

5. Handle All Issues ASAP

It would be best if you instructed employees to come to you or their supervisor with any suspected issues.

If something doesn’t seem right like a warning light is on, or there’s corrosion around the battery terminal, you need to handle it at once.

Don’t Put You or Your Employees at Risk

The number one way to ensure forklift safety is proper training. Train your employees on how to operate the machine. They must also have instruction on how to inspect the forklift.

Second, consider a maintenance contract with a reputable industrial repair company. For more than 40 years, Kor-Pak has serviced heavy equipment for many industries.

Contact us today for any questions about parts or service.