Tips for Keeping Industrial Machines in Working Order

The USA has the world’s largest market for machinery. Are you one of the many businesses that use industrial machines daily? 

Running heavy machinery is costly and can be dangerous. If one part of your manufacturing line is out, it could affect your whole production output. 

Well-maintained machines mean a healthy production line and a healthy bottom line for your business. Ensure your machines are operating optimally with these five tips.

1. Clean Industrial Machines Often

It may seem like the most basic of maintenance tips, but it is the most important. Oil and dirt can build up in industrial machinery, which could cause it to malfunction. 

If left uncleaned for an extended period, your machine could become rusty or start corroding. This will seriously affect its performance. 

2. Keep Records

Many different staff members may use the heavy industrial machines in your business. They may not communicate with one another if something looks wrong or if they think there may be a problem arising. 

Keep a logbook by each machine so that staff can update it regularly with comments about the machine’s function. This will ensure you spot potential problems early and will save on costly repairs. 

3. Keep The Parts In Check 

As well as keeping tabs on the overall functioning of heavy machinery, you should monitor individual parts. If one part is becoming old and requires replacement, it will affect the output of the whole machine. 

Schedule regular maintenance and checks for the individual parts of the machine. Chains, belts, and pistons can wear down with regular use. A simple inspection once a month will help you determine if they need to be replaced. 

4. Lubricate Heavy Industrial Machinery

One of the easiest ways to look after industrial machines is with sufficient lubrication. You should regularly test and apply lubricants to the device. 

Different parts of the machine may require other oils or lubricants. Make sure you know the correct industrial supplies for each part. Apply lubricant often, especially when the device has undergone cleaning. 

5. Train Your Staff 

Operators are one of the leading causes of machine malfunction. If they aren’t trained on what they are doing, it can lead to accidents, especially when it comes to the more complex machines. 

The machine-making industry is changing rapidly. Digitization and more concerns about sustainability are driving change in the industry. Some newer machines aren’t so intuitive when it comes to their operating procedure. 

Keep your staff up to date with shifts in the business and help them maintain up-to-date knowledge. A small investment in your staff’s skills will impact the efficiency of your production. 

Long-Lasting Machines For Your Business

If you follow these tips, your business’ industrial machines will remain well maintained and last longer, great news for your business and staff. Well-looked after machines will provide higher productivity. Your business will thank you.  

Do you have a problem with your heavy machinery you don’t know how to solve? Maintenance not cutting it? Get in touch with one of our experts; we’d love to help out. 

Buying a Mobile Crane: Why Terrain Matters

A crane can be strong enough to lift what you need it to, but if it can’t reach the location you need, it’s worthless.

Whether you’re in construction for highways, building new neighborhoods, or working at an industrial plant, you have to understand the different types of terrains and which crane will work best for you.

Keep reading to learn about the different types of workspaces and what you need to know about them before buying a mobile crane.

Rocky Road

If your construction site is in a less developed area or off of a city, you may encounter rocky roads that not every crane is built to drive on.

For these situations, you need an all-terrain crane. You can drive these on highways to get to remote locations and easily drive them on unfinished roads without any issues or breakdowns.

Rough, or Undeveloped Land

Sometimes you’re starting from scratch with a new area, and you need a crane that’s going to be able to drive on undeveloped land. When your site is on grass, dirt, or areas that a typical vehicle can’t drive to, you need a rough terrain crane.

As you may have expected, a rough terrain crane has an engine and strong enough wheels to drive on rough terrains. These cranes use a 4-wheel drive and usually have a single-engine it operates on that powers its boom and undercarriage.

Highway Construction

With highway construction sites, your best option is to use a truck-mounted crane. About 75% of all cranes in service today are truck-mounted cranes.

What’s great about these cranes is they’re able to be adapted to plenty of different types of jobs, outside of just highway construction, which is what makes them so popular. They can lift as much as 1,300 short tons, and most of them can swing a full 360 degrees. 

These cranes can be driven on the highway, making them convenient for highway-type terrains.

Concrete Flooring

If you’re in an industrial manufacturing plant, you may have concrete that’s ideal for most types of vehicles to drive on. In this case, large cranes like we mentioned before might be too large for you. This is when you should consider a telescopic handler. 

Essentially, they’re forklifts that have a telescoping boom attached to their front end. They can be driven in any direction and can be used to move pallets or put large trusses away. If you don’t have a long way to go, and the loads aren’t overly heavy, a telescopic handler is a suitable choice for you.

Remember, though, not every crane can drive on concrete, so be sure it’s under the weight limit so you don’t crack your floor.

Buy Your Mobile Crane Today

Now that you know about the different types of terrains you could come in contact with, and what the best option for each is, it’s time to buy your crane!

If you need more help determining what mobile crane is right for you, speak to an expert today!

Your Guide to Buying a Tower Crane and Sourcing Parts

When looking to buy tower cranes, there is a lot to consider besides the crane brand. For the most part, the tower crane parts play an essential factor in hooking in buyers.

Here are some of the tower crane parts to factor in when deciding which crane to buy.

The Boom

The boom of a crane is the long arm that moves the load. Booms can either be one solid piece or fold to extend and offer the crane better reach.

The height and radius of the farthest load pick-up will determine how long your tower crane’s jib will be. If the construction is vertical, you will need a lift with a longer jib length. In calculating the required length, consider fixed obstructions on or near the job site, such as high power lines, buildings, and bridges.

Hoist

It’s best to check the hoist power capacity. Be sure the hoist has enough power to pick up the heaviest load at the greatest building height.

The hoist of a crane holds, raises, and lowers the load using wire rope or chains, creating the lifts. Hoists can be hand-powered, electrically powered, or powered with compressed air. Choosing a suitable hoist is essential to have a system that will meet your lifting needs.

Hook

The hook that connects to the hoist supports the crane’s load. It’s worth noting how powerful and fast the hook line of your tower crane is for work efficiency.

In doing so, always consider the hoist speed of a standard lift and the weight of a typical load. High line speeds are significant with tall buildings and useless on buildings with five floors and below.

Hydraulic Pump

Various parts of a crane use hydraulic pressure function and lift weighted loads around. Most cranes use a hydraulic pump system that uses two rotating gears to pressurize oil. In a gear pump, you will have to run the engine at full power to get high pressure.

It’s worth noting that piston pumps are among the most efficient hydraulic pump and is a good basis when choosing your tower crane.

Controls

An important tower crane part is the controls which are either mounted, battery-powered, or a hanging pendant. The controls run the drive and hoist motors to control the hoist and the speed. Remote pendants retrofit most crane systems, and so remote operation is a safer alternative in many situations.

Learn More About Tower Crane Parts Today!

These are only some of the basic things you will have to consider when buying a tower crane. Why stop here when you can keep learning about tower cranes.

Don’t know where to find more information on tower crane parts? Don’t worry; we`re here for you. Contact us and let us know how we can help you!

3 Things Your Crane Service Should Cover

Your crane is essentially your business’s right hand when it’s time to tackle a construction project. And fortunately, up to now, your crane has been running like a dream. 

The question is, how can you keep it from becoming a nightmare?

Research shows that from 2011 to 2015, more than 200 people died in crane-related accidents. That’s equivalent to more than 40 people per year on average.

Unfortunately, these accidents can quickly happen if they are not maintained properly, which is why hiring a crane service company is a wise idea.

Here’s a rundown on three things your crane service company should cover when maintaining, checking, and servicing your cranes. 

1. Crane Wire Rope Degradation or Damage

A damaged or degraded wire rope is a common issue associated with overhead cranes, so be sure that your chosen crane service company evaluates your rope’s condition.

Several operating conditions may affect your rope, including stresses, bending, and loading conditions. The materials you handle, abrasion, and corrosion can also reduce your wire rope’s life.

Depending on your rope’s condition, it may need lubrication to protect it against friction and corrosion. Alternatively, it may need to be replaced. 

2. Worn Crane Brakes

Your crane brakes should also be regularly inspected by a professional. This is important because your drum brakes play a crucial role in your service performance, for example. In addition, your caliper disc brakes will help to keep loads from falling in emergencies.

Signs that your brakes require repair include a screeching or squeaking sound. In addition, you may notice that your brakes are not moving smoothly. Or you might notice your brakes looking rusty.

An inspector can help you to repair your brakes or to replace them to maximize your equipment’s efficiency and your workers’ safety. 

3. Damaged or Bent Crane Hooks

A crane inspection is also helpful for identifying damaged hooks, which can pose a significant safety risk.

If a crane hook cannot hold loads in precise directions due to bending or cracking, your loads may slip off. In addition, the hook could struggle with loads in the future or eventually break.

A crane service company can let you know if they see any cracks or bends in your hook, in which case a repair or replacement is in order.

How Our Crane Service Company Can Help

As a leading crane service company in Illinois, we take pride in conducting complete inspections of our valued clients’ overhead cranes.

As part of our inspections, we visually check the conditions of all structural components, switches, and electrical devices. In addition, we produce full written reports listing all safety, NEC, and OSHA deficiencies. We also highlight all recommended repairs, as well as quotations for labor and parts.

Get in touch with us to learn more about how we can keep your cranes operating in the top-tier condition in the months and years ahead.

How To Choose an Equipment or Machine Part Company

If you are running a construction project, you must have the right equipment to get the job done. This means choosing a high-quality machine part company that can provide you with the right parts for your cranes, hydraulic equipment, and industrial brakes, and more. Poor or mismatched equipment can result in significant downtime for your project, the costs of which can be devastating.

That is why knowing how to choose a machine part company that is right for your needs is an essential skill. If you are wondering where to get equipment parts, read on to find out how to choose an equipment or machine part company to help you deliver the results you want. 

1. Do They Offer the Machine Part You Need?

When shopping for machine and equipment parts, you must choose a vendor that can offer exactly the right parts that you need. A vendor might claim to offer crane parts, but that does not mean they will have the specific parts you need for the cranes on your building site. This principle is especially urgent if you work in a highly specialized industry such as oil rig construction, where even a single mismatched machine part can have catastrophic consequences.

2. What is Their Industry Experience? 

Even if you have found machine part companies that offer the equipment you are looking for, this does not mean they are right for you. It is important to confirm that they have proven industry experience within your sector. For example, a machine part company offering brakes for shipyard cranes might not have any experience in residential construction. It will therefore be unable to understand your machine part needs fully. 

3. Do They Have a Reputation for Quality?

There are thousands of machine part providers located across the US. Not all of these are created equal. A company might offer what you are looking for on paper, but this does not mean they have the technical expertise or customer service skills to back it up. Always seek out testimonials and reviews from previous customers. Do not hesitate to ask a seller of machine parts to provide you with references from former clients. 

4. Do They Offer Affordable Parts and Services?

On any construction project, wafer-thin margins are a constant consideration. Shop around for machine parts that you want to get an idea of what the standard prices are. A good provider should have a transparent and reasonable pricing model. 

5. Will They Be There if Things Go Wrong?

Finally, it is important to confirm that your relationship with a machine part company does not end once you have paid the invoice. If machine parts suddenly begin to break down or do not deliver what was promised, they should be on-call to help rectify the situation. Always confirm that your machine parts have a warranty attached to them and that a vendor will provide support when needed. 

Choose a Quality Machine Part Purveyor Today 

To find out more about the parts and services we offer, get in touch with our team of industry professionals today. 

 

5 Signs You Need New Belt Drives for Your Equipment

Drive belts are an essential part of any machine. And, if you’ve had your machinery for a while and you’re experiencing drives that are noisy or worn down, it’s time to look into a new one. Learn more in our guide of 5 signs you need new belt drives for your equipment.

What Are Belt Drives?

Belt Drives are an essential part of any machine. Their job is to transfer power from one point to another, making them crucial for several different pieces of equipment. Belt drives are critical in some types of machinery that you can’t operate without them.

They are usually very durable and reliable, but they can wear out or develop problems that may need addressing by replacing them with a new belt drive over time.

Signs You Need a New Belt Drive

There are many different tell-tale signs that you need a new belt drive, but sometimes you have to look beyond the belt itself and notice behavior patterns.

1. Look for Cracking or Worn Seams

When you’re working with machinery, it’s vital to pay attention to any signs of damage. Although most belt drives will last you for a very long time, it’s essential to be aware of any damage that may occur, even if it’s not causing issues at this time.

2. Look for Worn Out Belts

A worn-out belt drive that’s left to break down can cause severe damage. It will make noise and may be more challenging to replace. If you notice that your belts are wearing out, it’s time to start looking into a new set of belt drives for your equipment.

3. Look for a Worn Out Muffler

A belt drive with a worn-out muffler will bump and make noise as it moves over the pulleys. This wear may be the first sign of damage and a reason to start looking at new belt drives so your equipment can stay running smoothly.

4. Look for Issues With Synchronization

Synchronization refers to the way the belts are attached to and move over their respective pulleys. When a belt drive is out of synchronization, you can hear it humming and making much noise as it progresses.

5. Look for Foreign Objects on the Belts

If you notice small metal particles on the belts, that may be a sign of damage. Small debris gets stuck in the belt drive’s teeth, and it can also cause wear and tear or cause breakage.

Belt Drive Replacement Can Be Expensive

Remember, once your belt goes, you might damage the other parts of the machinery simultaneously. Going with a new belt drive can be a lot more cost-effective in the long run. A new belt drive can also prevent wear and tear on other parts of your machine by stressing the movement off of them.

Besides, by maintaining your belt drive, you’ll ensure that all your money will be worth more than if you neglected it and caused more damage than necessary.

If you need more advice on your belt drives, contact us today, and we can discuss your options.

Your Guide to Crane Clutch and Brake Brands

There are over 100,000 cranes in operation today. If your company uses a crane often, maintenance is a crucial aspect of your operation.

This means making sure their brakes and clutches are up-to-date and in working condition. 

You need reliable crane brake brands to make sure you’ve got someone to contact whenever your cranes need new parts. But where should you even look to find reliable crane brake brands?

That’s what we’ll be looking at today. In this crane brake buying guide, we’ll be discussing when you need a new brake and clutch, as well as some of the best industrial brake and clutch brands out there today. 

When You Should Buy a New Brake

When you notice that your brake is taking longer than usual to respond, it might be time to buy a new one. If you hear grinding or squeaking sounds, that’s also another sign that you should purchase a new brake. 

If there’s any sign of rust or wear-and-tear, it might also be time for a new crane brake. Additionally, if you feel like your crane isn’t moving as smoothly, it could be the brakes. 

When You Should Buy a New Clutch

If you notice a jerking or shuddering sensation when you engage the clutch, that’s one of the first signs that you need a replacement. Furthermore, if the clutch is becoming harder to depress, it could be time for a new one. 

Once your clutch begins to wear out, switching gears will become harder. This can cause a whole host of problems and should be addressed immediately.

Best Crane Clutch and Brake Resources

So, you need good crane clutch and brake brands — here should you turn?

Here are some top companies producing crane clutch and brakes today:

Antec

Antec is a reliable company whose roots began in designing and manufacturing industrial brakes. Their vast knowledge and experience make them one of the world’s leaders in hydraulic and electromagnetic technology. 

Some of their products include electromagnetic drum brakes and disc brakes. But their bread and butter remain crane brakes, which they’ve been producing for over 50 years. 

Hindon

Hindon specializes in producing high-quality industrial products, including fail-safe industrial crane brakes. They’ve been at it since 1983, making them seasoned professionals in crane brake and clutch manufacturing. 

They also provide excellent industrial brake repairs and other reliable products as well. 

Eaton

Eaton produces their very own Airflex series, which uses air-actuated disc clutches and spring-applied disc brakes for their clutches and brakes.

The Airflex crane brakes and clutches are extremely reliable. Eaton provides excellent customer support to help companies across multiple industries succeed with their clutch and brake products. 

Kor-Pak

Kor-Pak is an industrial crane and brake specialist, offering a wide range of products in all kinds of sizes, torque, styles, and applications. They also produce custom brakes and clutches.

With a customer-centric approach, Kor-Pak helps your company run at optimal efficiency with its excellent clutches and brakes. 

Leverage High-Quality Crane Brakes and Clutches Today

Finding high-quality brake brands can be tough, much less choosing from them. Use this guide to narrow down your search and find your optimal crane brake and clutch resource!

Looking for more informative articles on the crane industry? Check out the rest of our blog!

What To Look for in a Construction Equipment Repair Company

When tallying your construction project’s costs, you cannot neglect the cost of construction equipment repair and maintenance. Unfortunately, construction equipment wears and tears over time, owing to the intense nature of the work they are designed to perform.

Maintenance for construction equipment can easily cost tens of thousands of dollars a year and is a largely unavoidable expense that must be factored into your delivery estimates. That is why knowing how to choose the right construction equipment repair and maintenance company is essential. If you ask, “do I need to repair my construction equipment?” read on to find out how to choose the right company. 

1. The Reputation of the Company

When it comes to construction equipment maintenance, it is essential to choose a provider with a strong industry and previous customers’ reputation. There are thousands of maintenance companies across the US, and not all are created equal. If you consider a particular company, do not hesitate to ask them to provide references from previous clients and customers. Also, make sure to consult online reviews and on-site testimonials to make sure a company can deliver.

2. The Construction Equipment Repair Experience

Even if a construction equipment maintenance and repair company has a stellar track record of success, this will not do you much good if that company has no experience dealing with the equipment you operate on your construction site. Always check that a company has a proven track record of fixing and repairing the exact models of equipment that you use. Construction equipment repair is a highly specialized field, and your maintenance company must be familiar with your equipment. 

3. Transparency 

When deciding where to fix my construction equipment, transparency is also key. A company should be upfront about what they can do and how much they will charge you. They will be honest about the length of time it will take to maintain and repair your equipment, as well as the amount of site downtime that will result from their activities. If you get the impression that a maintenance provider is not forthcoming with the information you need, consider looking elsewhere. 

4. Pricing and Value for Money 

At the end of the day, your bottom line is the most important consideration. As mentioned, construction equipment repair and maintenance will be a significant outgoing cost that will eat into your budget. Therefore, it is essential to get the absolute best value for money that you can. Remember that maintenance and repair is an investment that will improve the efficiency of your project. That is why you should not cut corners. Instead, you should be striking a delicate balance between high-quality service and competitive pricing. The best way to do this is by choosing a reputable company that is open to negotiation. 

Choose a Trustworthy Repair and Maintenance Company 

If you need construction equipment repair and maintenance now, you have come to the right place. Today, to access expert, trustworthy, and affordable repair services today, do not hesitate to contact our team. 

5 Signs It’s Time To Call a Crane Repair Service

Cranes are a tool that you rely on when out on the job site. If they aren’t performing their best, it can be a liability and downright dangerous.

Regular maintenance and crane repair services are needed to keep your job site as safe as possible; This will help ensure that your employees are safe and that your cranes are in top working conditions.

Have you been wondering what might indicate that you need crane repair? We’ll cover five different signs to be on the lookout for in this article.

1. Crane Rope Issues

What’s a crane without its much-needed rope? To work safely and efficiently, this rope needs lots of maintenance to keep it working its best.

There are many types of issues that can take place with ropes, so it’s essential to monitor them. This will ensure that they’re strong and in good condition.

Like many other parts, ropes can start to age and fail. This can lead to them breaking or snapping when trying to pick uploads. If you start to notice fraying or any kinks, be sure to take action right away. This is a significant indicator that you need crane repairs soon.

2. Broken Hoses

As you know, there are many types of hoses, such as hydraulic hoses, that are needed to make a crane operate normally. Issues can start to arise when those hoses become damaged or bloated.

Before starting up the crane, it’s good practice to check up on the hoses. If you notice any abnormalities with them, it’s a good time to get them checked to be sure they are repaired.

Hoses that need repairs can appear deformed, or at worst, they can be broken. It’s an issue that will need attention from the best crane repair service as soon as possible.

3. Damaged Parts

Even the most minor parts of a crane can affect performance if they aren’t up to par.

Something as simple as a loose bolt can cause issues if it’s not caught in time. Broken pins are another big issue that can start to take a toll on the machine.

Keeping an eye out for these broken parts can help you get the necessary repairs before something else has the chance to fail too.

4. Pad Issues

Cranes have many pads that need attention and care throughout their lifespan. As time goes on, they’ll start to wear down and cause problems with the machine.

Worn pads can cause unnecessary noise and difficult operations. If you or your staff start to notice that your crane isn’t performing as it used to or you hear odd sounds, you’ll need to call in a crane repair service.

5. Corrosion

As your crane starts to age, corrosion is likely to happen. It can affect many parts, including the boom.

Corrosion can make the crane itself weak and dangerous to operate. This is why regular maintenance and crane repairs are essential to ensure that the crane is safe to operate. If it isn’t, then repairs will be needed.

Do I Need Crane Repair Service? Look For These Signs

If you notice any of these telling signs, be sure to call in a crane repair service. It will help give you peace of mind that the crane is working its best once again.

At Kor-Pak, we offer crane repair service and maintenance. We can also provide many new parts to keep your crane in working order.

Are you interested in having a crane repaired? If so, please contact us today!

5 Signs You Need a New Crane Part

On any construction project, the size of your margins is of critical importance. One of the biggest threats to your bottom line is construction downtime, which tends to occur when equipment failures strike. That is why you must follow a crane maintenance guide to keep your most important tool, your crane, in perfect working order.

Proper crane maintenance means knowing how to spot an equipment problem before it becomes serious. This means knowing the telltale signs that you need to order and install a new crane part. If you’re wondering, “does my crane need repairs?” read this essential guide to find out. 

1. Crane Part Corrosion

One of the most significant signs you need a new crane is the appearance of corrosion. If you can see corrosion, even if it is just a small amount of rust, the problem likely goes much deeper. When rust appears on the crane parts’ surface, the corrosion may be already deep inside the crane. Corroded crane parts are likely to break at the worst possible moments, potentially causing catastrophic damage. If crane parts are corroded, replace them immediately. 

2. Worn Out Pads

The outrigger, slider, and stabilizer pads are essential crane parts that workers often ignore. The pads are designed to take the crane’s blunt force’s movements and lift, an absorbing force so that the rest of the crane does not feel the pressure. If these begin to wear and tear, the entire structure of the crane becomes vulnerable. Check your pads to see if they are still in good condition and replace them if they are not. 

3. Dry Ropes and Slings

The ropes and the crane slings describe the moving parts that allow the rest of the crane to lift and expand as needed. These require regular, almost daily maintenance. They also need to be oiled constantly so that they do not dry out. If the ropes and slings dry out, the fibers will begin to fray and then snap. That is why you should keep them oiled and replace them if they begin to look worse for wear. 

4. Broken Chain Links

If your crane uses chain-based hoist systems, it is crucial that everyone on your team can spot a broken chain link as soon as it appears. All it takes is for one single chain link to snap for the whole structure to come crashing down. Maintain your chain links and always replace them when they begin to fray. You can order chain crane parts online for a very modest price.

5. Cracked Hooks 

The hook of the crane is an essential component. The hook is the tool that holds every item that needs to be lifted and is designed to help put everything neatly into place. If the hook begins to crack or bend in the wrong direction, the consequences can be catastrophic. Check the hook every day and make sure that it is in perfect condition before you begin construction. 

Keep Your Crane In Working Order 

If you need a new crane part, you have come to the right place. Check out our online store to order any new crane parts that you need to keep your construction project running smoothly.