Industrial operations need both efficiency and reliability. Replacing parts too soon means unnecessary costs for components and equipment downtime. But waiting too late can mean even bigger problems associated with abrupt breakdowns, which can also cause serious damage to the equipment.
It can be difficult to know when to replace heavy machinery parts. That is because they have different functions, importance levels, and wear and tear degrees.
The good news is that there are some basic signs you can look for that will let you know when to consider a replacement (vs. equipment repair). Keep reading to learn what they are.
1. Visible Signs of Wear and Tear
Routine maintenance is one way to identify potential problems with machine parts. Checking for visible signs of wear and tear is a simple way to assess a component’s durability and function.
Signs of rust or discoloration are common indicators that a part has been compromised. Also, chipping, bending, fraying, or other signs of breakdown can let you know that a part warrants further inspection.
2. Leaks
High-quality tubing can last for years, and there are certain leaks that you can repair if they result from isolated damage. In general, though, random leaks are a sign the tubing has been compromised and needs replacing. Doing so will reduce the likelihood of more leaks and the hassle and time of cleaning them up.
3. Unusual Sounds or Vibrations
Heavy machinery makes all kinds of noises and vibrations when operating. Even after working with them briefly, you probably have come to recognize these.
If you notice unusual sounds or vibrations from the machinery, it could be a sign that something is loose or working incorrectly. Even if you don’t have to replace the part, it is worth investigating to see what is causing the disruption.
4. Reductions in Productivity
Beyond audible or visible signs of problems, one easy way to identify prospective issues with components is to reduce the machine’s efficiency and output. Replacing parts that are causing delays can translate to savings down the road. Having equipment running as it should also reduces the likelihood of injury to workers due to malfunctions.
5. Age
Doing regular maintenance on heavy machinery is a good way to identify components that may need replacing. No parts last forever. Even if no signs of wear and tear appear, you should replace certain machinery parts after different use intervals.
For instance, things like filters should be replaced based on a certain number of cycles. You might replace industrial batteries and hoses every four or five years, regardless of how they seem to be holding up and functioning.
Keeping maintenance logs is vital here. It will help you track when you replaced each part, so you can be certain of its lifespan and better anticipate future replacement needs.
Find Replacement Machinery Parts
Now that you know the major signs for replacing heavy machinery parts, you can minimize the potential for breakdowns and downtime. With a little diligence and effort, you can have the peace of mind that your operations are running as efficiently as possible.
Kor-Pak provides OEM and aftermarket brake parts to various industries, including agriculture, farming, railroad, oil, renewable energy, ports, and more. We carry everything from brake pads and calipers to couplings, universal joints, and various crane parts. Review our online inventory, and reach out to us today.